• Title/Summary/Keyword: Schedule error

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Analysis of wet Wire Drawing Process and Pass Redesign to Reduce Wire Breakage (습식 신선공정 해석 및 단선율 저감을 위한 패스 재설계)

  • 이상곤;김민안;김병민
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.1034-1037
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    • 2002
  • Wet wire drawing process is used to produce fine wire in the industrial field. The production of fine eire by using wet wire drawing process with appropriate dies pass schedule would be impossible without understanding of relationship between process parameters such as material properties, dies reduction, friction conditions, drawing speed etc. However, up to new, dies pass schedule of wet wire drawing process has performed by trial and error of expert. Therefore, this study investigates the relationship between process parameters quantitatively and analyzes a conventional wet wire drawing process. Using the results, the conventional pass schedule can be redesigned to reduce the wire breakage during wet wire drawing. To verily the result of this study, the wet wire drawing experiment was performed. And the results between conventional process and redesigned pass schedule were compared. As the comparison of results, the wire breakage was considerably reduced in the redesigned pass schedule more than conventional pass schedule.

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Development of Intelligent Robot Vision System for Automatic Inspection of Optical Lens (광학렌즈 자동 검사용 지능형 로봇 비젼 시스템 개발)

  • 정동연;장영희;차보남;한성현
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.247-252
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    • 2004
  • Developed shape awareness technology and vision technology for optical ten slant in this research and including external form state of lens for the performance verification developed so that can be good achieve badness finding. And, establish to existing reflex data because inputting surface badness degree of scratch's standard specification condition directly, and error designed to distinguish from product more than schedule error to badness product by normalcy product within schedule extent after calculate the error comparing actuality measurement reflex data md standard reflex data mutually. Developed system to smallest 1pixel unit though measuring is possible 1pixel as 3.7$\mu\textrm{m}$${\times}$3.7$\mu\textrm{m}$(0.1369${\times}$10/sub-1/$\textrm{mm}^2$) the accuracy to 10/sub-1/mm minutely measuring is possible performance verification and trust ability through an experiment prove.

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Estimation of Software Development Efforts and Schedule Based on A Ballpark Schedule Estimation Table (개략적 일정추정표 기반 소프트웨어 개발노력과 일정 추정)

  • Park, Young-Mok
    • Journal of Internet Computing and Services
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    • v.8 no.4
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    • pp.105-117
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    • 2007
  • In order to succeed in a bid or development, the project manager should estimate its cost and schedule more accurately in the early stage of the project. Usually, the nominal schedule of most projects can be derived from rule of thumb, first-order estimation practice, or ball-park schedule estimation table. But the rule-of-thumb models for the nominal schedule estimation are so various, and the first-order estimation practice does not provide sufficient information. So they do not help much to decide on the proper development effort and schedule for a particular size of project. This paper presents a statistical regression model for deciding the development effort and schedule of a project using the ball-park schedule estimation table. First, we have redefined such words suggested in the ballpark schedule estimation table as shortest possible schedule, efficient schedule and nominal schedule, Next, we have investigated the relationship between the development effort and the schedule. Finally, we have suggested a model for estimating the development effort and the more accurate schedule of such particular sizes of software as are not presented in the ball-park schedule estimation table. The experimental results show that our proposed regression analysis model decreases the mean magnitude of relative error by 2% at maximum. Also this model can estimated the development effort and schedule for a particular size of software.

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Analysis of Multi-Pass Wet Wire Drawing Process and Its Application (다단 습식 신선공정 해석 및 적용)

  • Lee S. K.;Kim B. M.
    • Transactions of Materials Processing
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    • v.14 no.8 s.80
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    • pp.689-695
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    • 2005
  • Multi-pass wet wire drawing process is used to produce fine wire in the industrial field. The production of fine wire through multi-pass wet wire drawing process with appropriate dies pass schedule would be impossible without understanding the relationship among many process parameters such as material properties, dies reduction, friction conditions, drawing speed etc However, in the industrial field, dies pass schedule of multi-pass wet wire drawing process has been executed by trial and error of experts. This study investigated the relationship among many process parameters quantitatively to obtain the important process information fur the appropriate pass schedule of multi-pass wet wire drawing process. Therefore, it is possible to predict the many important process parameters of multi-pass wet wire drawing process such as dies reduction, machine reduction, drawing force, backtension force, slip rate, slip velocity rate, power etc. The validity of the analyzed drawing force was verified by FE simulation and multi-pass wet wire drawing experiment. Also, pass redesign was performed based on the analyzed results, and the wire breakage between the original pass schedule and the redesigned pass schedule was compared through experiment.

A Study on Pattern Recognition Technology for Inspection Automation of Manufacturing Process based Smart Camera (스마트카메라를 이용한 생산공정의 검사자동화를 위한 패턴인식기술에 관한 연구)

  • Shin, Heang-Bong;Sim, Hyun-Suk;Kang, Un-Wook
    • Journal of the Korean Society of Industry Convergence
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    • v.18 no.4
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    • pp.241-249
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    • 2015
  • The purpose of this research is to develop the pattern recognition algorithm based on smart camera for inspection automation, and including external surface state of molding parts or optical parts. By performance verification, this development can be applied to establish for existing reflex data because inputting surface badness degree of scratch's standard specification condition directly. And it is pdssible to distinguish from schedule error of badness product and normalcy product within schedule extent after calculating the error comparing actuality measurement reflex data and standard reflex data mutually. The proposed technology cab be applied to test for masearing of the smallest 10 pixel unit. It is illustrated the relibility pf proposed technology by an experiment.

A study on the scheduling of multiple products production through a single facility (단일시설에 의한 다품종소량생산의 생산계획에 관한 연구)

  • Kwak, Soo-Il;Lee, Kwang-Soo;Won, Young-Jong
    • Journal of the Korean Operations Research and Management Science Society
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    • v.1 no.1
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    • pp.151-170
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    • 1976
  • There are many cases of production processes which intermittently produce several different kinds of products for stock through one set of physical facility. In this case, an important question is what size of production run should be prduced once we do set-up for a product in order to minimize the total cost, that is, the sum of the set-up, carrying, and stock-out costs. This problem is used to be called scheduling of multiple products through a single facility in the production management field. Despite the very common occurrence of this type of production process, no one has yet devised a method for determining the optimal production schedule. The purpose of this study is to develop quantitative analytical models which can be used practically and give us rational production schedules. The study is to show improved models with application to a can-manufacturing plant. In this thesis the economic production quantity (EPQ) model was used as a basic model to develop quantitative analytical models for this scheduling problem and two cases, one with stock-out cost, the other without stock-out cost, were taken into consideration. The first analytical model was developed for the scheduling of products through a single facility. In this model we calculate No, the optimal number of production runs per year, minimizing the total annual cost above all. Next we calculate No$_{i}$ is significantly different from No, some manipulation of the schedule can be made by trial and error in order to try to fit the product into the basic (No schedule either more or less frequently as dictated by) No$_{i}$, But this trial and error schedule is thought of inefficient. The second analytical model was developed by reinterpretation by reinterpretation of the calculating process of the economic production quantity model. In this model we obtained two relationships, one of which is the relationship between optimal number of set-ups for the ith item and optimal total number of set-ups, the other is the relationship between optimal average inventory investment for the ith item and optimal total average inventory investment. From these relationships we can determine how much average inventory investment per year would be required if a rational policy based on m No set-ups per year for m products were followed and, alternatively, how many set-ups per year would be required if a rational policy were followed which required an established total average inventory inventory investment. We also learned the relationship between the number of set-ups and the average inventory investment takes the form of a hyperbola. But, there is no reason to say that the first analytical model is superior to the second analytical model. It can be said that the first model is useful for a basic production schedule. On the other hand, the second model is efficient to get an improved production schedule, in a sense of reducing the total cost. Another merit of the second model is that, unlike the first model where we have to know all the inventory costs for each product, we can obtain an improved production schedule with unknown inventory costs. The application of these quantitative analytical models to PoHang can-manufacturing plants shows this point.int.

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A Study on Automatic Inspection Technology of Machinery Parts Based on Pattern Recognition (패턴인식에 의한 기계부품 자동검사기술에 관한 연구)

  • Cha, Bo-Nam;Roh, Chun-Su;Kang, Sung-Ki;Kim, Won-il
    • Journal of the Korean Society of Industry Convergence
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    • v.17 no.2
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    • pp.77-83
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    • 2014
  • This paper describes a new technology to develop the character recognition technology based on pattern recognition for non-contacting inspection optical lens slant or precision parts, and including external form state of lens or electronic parts for the performance verification, this development can achieve badness finding. And, establish to existing reflex data because inputting surface badness degree of scratch's standard specification condition directly, and error designed to distinguish from product more than schedule error to badness product by normalcy product within schedule extent after calculate the error comparing actuality measurement reflex data and standard reflex data mutually. Developed system to smallest 1 pixel unit though measuring is possible 1 pixel as $37{\mu}m{\times}37{\mu}m$ ($0.1369{\times}10-4mm^2$) the accuracy to $1.5{\times}10-4mm$ minutely measuring is possible performance verification and trust ability through an experiment prove.

Development of Robot Vision Technology for Real-Time Recognition of Model of 3D Parts (3D 부품모델 실시간 인식을 위한 로봇 비전기술 개발)

  • Shim, Byoung-Kyun;Choi, Kyung-Sun;jang, Sung-Cheol;Ahn, Yong-Suk;Han, Sung-Hyun
    • Journal of the Korean Society of Industry Convergence
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    • v.16 no.4
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    • pp.113-117
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    • 2013
  • This paper describes a new technology to develop the character recognition technology based on pattern recognition for non-contacting inspection optical lens slant or precision parts, and including external form state of lens or electronic parts for the performance verification, this development can achieve badness finding. And, establish to existing reflex data because inputting surface badness degree of scratch's standard specification condition directly, and error designed to distinguish from product more than schedule error to badness product by normalcy product within schedule extent after calculate the error comparing actuality measurement reflex data and standard reflex data mutually. Developed system to smallest 1 pixel unit though measuring is possible 1 pixel as $37{\mu}m{\times}37{\mu}m$ ($0.1369{\times}10-4mm^2$) the accuracy to $1.5{\times}10-4mm$ minutely measuring is possible performance verification and trust ability through an experiment prove.

Risk-averse Inventory Model under Fluctuating Purchase Prices (구매가격 변동시 위험을 고려한 재고모형)

  • Yoo, Seuck-Cheun;Park, Chan-Kyoo;Jung, Uk
    • Journal of the Korean Operations Research and Management Science Society
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    • v.35 no.4
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    • pp.33-53
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    • 2010
  • When purchase prices of a raw material fluctuate over time, the total purchasing cost is mainly affected by reordering time. Existing researches focus on deciding the right time when the demand for each period is replenished at the lowest cost. However, the decision is based on expected future prices which usually turn out to include some error. This discrepancy between expected prices and actual prices deteriorates the performance of inventory models dealing with fluctuating purchase prices. In this paper, we propose a new inventory model which incorporates not only cost but also risk into making up a replenishment schedule to meet each period's demand. For each replenishment schedule, the risk is defined to be the variance of its total cost. By introducing the risk into the objective function, the variability of the total cost can be mitigated, and eventually more stable replenishment schedule will be obtained. According to experimental results from crude oil inventory management, the proposed model showed better performance over other models in respect of variability and cost.

The SPWM Fuzzy Controller for speed control of Induction Motor

  • Kamsri, T.;Riewruja, V.;Ukakimaparn, P.;Pongswatd, S.;Kummool, S.
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.465-465
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    • 2000
  • The paper presents the fuzzy control technique to adjust the gain schedule in the fuzzy controller. The micro computer is designed to the fuzzy controller to execute the proportional gain with the data of the error and speed command. The gain schedule is the fuzzy set which execute based on the fuzzy rule. The gain schedule from the fuzzy controller is fed to the sinusoidal pulse width modulation (SPWM) inverter for control the response and speed of the induction motor. The induction motor coupling to the DC motor and tachogenerator which DC motor as a load. The test result of the fuzzy control technique in the open loop control, it provides a good response and in the closed loop control it can control speed in the any condition of load design

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