DOI QR코드

DOI QR Code

다단 습식 신선공정 해석 및 적용

Analysis of Multi-Pass Wet Wire Drawing Process and Its Application

  • 이상곤 (부산대학교 대학원 정밀기계공학과) ;
  • 김병민 (부산대학교 정밀정형 및 금형가공 연구소)
  • 발행 : 2005.11.01

초록

Multi-pass wet wire drawing process is used to produce fine wire in the industrial field. The production of fine wire through multi-pass wet wire drawing process with appropriate dies pass schedule would be impossible without understanding the relationship among many process parameters such as material properties, dies reduction, friction conditions, drawing speed etc However, in the industrial field, dies pass schedule of multi-pass wet wire drawing process has been executed by trial and error of experts. This study investigated the relationship among many process parameters quantitatively to obtain the important process information fur the appropriate pass schedule of multi-pass wet wire drawing process. Therefore, it is possible to predict the many important process parameters of multi-pass wet wire drawing process such as dies reduction, machine reduction, drawing force, backtension force, slip rate, slip velocity rate, power etc. The validity of the analyzed drawing force was verified by FE simulation and multi-pass wet wire drawing experiment. Also, pass redesign was performed based on the analyzed results, and the wire breakage between the original pass schedule and the redesigned pass schedule was compared through experiment.

키워드

참고문헌

  1. L. Sadok, M. Packo, A. Skolyszewski, M. Ruminski, 1992, Influence of the shape of the die on the field of strains in the drawing process, J. Mat. Proce. Tech., Vol. 34, pp. 381-388 https://doi.org/10.1016/0924-0136(92)90131-B
  2. H. B. Campos, P. R. Cetlin, 1977, The influence of die semi-angle and of the coefficient of friction on the uniform tensile elongation of drawn copper bars, J. Mat. Proce. Tech., Vol. 80-81, pp. 388-391
  3. L. Lnzarotto, L. Dubar, A. Dubio, P. Ravassard, J. Oudin, 1997, Idntification of coulomb's friction coefficient in real conditions applied to a wire drawning process, WEAR, Vol. 211, pp. 54-63 https://doi.org/10.1016/S0043-1648(97)00080-X
  4. 김동환, 김동진, 김병민, 인공신경망을 이용한 다단 인발 공정 설계, 한국소성가공학회지, 제 7 권 2 호,pp. 127-138
  5. A. Skolyszewski, M. Packi, 1998, Back tension value in the fine wire drawing process, J. Mat. Proce. Tech., Vol. 80-81, pp. 380-387 https://doi.org/10.1016/S0924-0136(98)00116-2
  6. A. Geleji, Bildsame Formug der Metalle in Rechnung und Versuch, Akademi- Verlag, GmbH, Berlin
  7. A. Geleji, 1995, Die Berechnung der Krafte und des Arbeitsbedrafts bei Formgebung im Bildsame Zustande der Metalle, Akademi-Verlag, Budapest
  8. P. Teragna, 1976, Calculation of the basic parameters for 'Slip' drawing machine, Wire J., pp. 66-72
  9. 이상곤, 김민안, 김병민, 2002, 습식 신선공정의 단선율 저감을 위한 패스 재설계, 한국소성가공학회지 2002 년도 압출 및 인발가공 심포지엄 , pp. 73-77
  10. Japan Patent Office, 1997, Patent No. 9-24412, Japan
  11. SFTC, 1995, $DEFORM^{TM}$-2D