• Title/Summary/Keyword: Sawing

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Study on the Machinability of Korean Domestic Bamboo Species (국산 죽재의 기계 가공성에 관한 연구)

  • Lee, Hyoung-Woo;Kim, Byung-Nam
    • Journal of the Korean Wood Science and Technology
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    • v.27 no.1
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    • pp.56-63
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    • 1999
  • Machinability of three Korean domestic bamboo species, Phyllostachys pubescens Mazel, Phyllostachys nigra var. henonis Stapf. and Phyllostachys bambusoides S. et Z., was studied to investigate the possibility of utilization of Korean domestic bamboo species as raw material for industry. Splitting force reached a maximum within the first inch of knife travel and diminished thereafter. Parallel-sided wedge-type knife with sharpness angle of 15 degree required the lowest maximum splitting force. Roughnesses of surfaces developed during planing and sawing of bamboo were lower than those of Pinus radiata D. Don and quality of ripped surface was better than that of cross-cut surface on bamboo. 62.5 hours were required to dry 12mm-thick Phyllostachys pubescens Mazel from moisture content of 60% to moisture content of 10% at $70^{\circ}C$.

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Studies on the Wood Properties of Lesser-Known Species Grown in Indonesia(IV) -The Fundamental Wood Properties of Tamiang, Bangelem and Kamasulan- (인도네시아산 미이용 수종의 목재성질(IV) - Tamiang, Bangelem 및 Kamasulan 목재의 기초성질 -)

  • 정성호;정두진;박병수;이도식;조성택;이동협;홍인표;전수경
    • Journal of the Korea Furniture Society
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    • v.11 no.2
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    • pp.25-35
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    • 2000
  • This study was carried out to investigate the wood properties for development the proper uses of lesser-known tree species. The tested species are Tamiang(Hydnocarpus woodii) Bangelem (Strombosia zeylanica) and Kamasulan(Anisophyllea ferruginea) grown in Indonesia. fundamental wood properties such as anatomical, physical and chemical properties and characteristics related to wood processing were examined. The results are summarized as follows : These species are diffuse porous, interlocked grained and coarse textured wood. Exceptionally, texture of Tamiang is fine. The heartwoods of these species are not distinguished clearly to the sapwoods. These species have high specific gravity, high shrinkage, and excellent strength properties. However, Tamiang has moderate specific gravity. Sawing characteristics are poor for these species except Tamiang. Sawing characteristics is moderate for Tamiang. Drying characteristics are moderate for Tamiang and Bangelem, and Poor for Kamasulan. The surfacing characteristics by planer are moderate f3r all these species. Bending property and durability are poor. Ash content is low in Bangelem.

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Factors to Influence Thermal-Cycling Reliability of Passivation Layers in Semiconductor Devices Utilizing Lead-on-Chip (LOC) Die Attach Technique (리드 온 칩 패키징 기술을 이용하여 조립된 반도체 제품에서 패시베이션 박막의 TC 신뢰성에 영향을 미치는 요인들)

  • Lee, Seong-Min;Lee, Seong-Ran
    • Korean Journal of Materials Research
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    • v.19 no.5
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    • pp.288-292
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    • 2009
  • This article shows various factors that influence the thermal-cycling reliability of semiconductor devices utilizing the lead-on-chip (LOC) die attach technique. This work details how the modification of LOC package design as well as the back-grinding and dicing process of semiconductor wafers affect passivation reliability. This work shows that the design of an adhesion tape rather than a plastic package body can play a more important role in determining the passivation reliability. This is due to the fact that the thermal-expansion coefficient of the tape is larger than that of the plastic package body. Present tests also indicate that the ceramic fillers embedded in the plastic package body for mechanical strengthening are not helpful for the improvement of the passivation reliability. Even though the fillers can reduce the thermal-expansion of the plastic package body, microscopic examinations show that they can cause direct damage to the passivation layer. Furthermore, experimental results also illustrate that sawing-induced chipping resulting from the separation of a semiconductor wafer into individual devices might develop into passivation cracks during thermal-cycling. Thus, the proper design of the adhesion tape and the prevention of the sawing-induced chipping should be considered to enhance the passivation reliability in the semiconductor devices using the LOC die attach technique.

Design of the Supporting Structure of a Wire Saw for the Solar Cell Wafer (태양전지 웨이퍼용 Wire Saw안정화를 위한 지지구조 개선)

  • Yi, Il Hwan;Ro, Seung Hoon;Kim, Dong Wook;Park, In Kyu;Kil, Sa Geun;Kim, Young Jo
    • Journal of the Semiconductor & Display Technology
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    • v.17 no.3
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    • pp.59-64
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    • 2018
  • In recent years, the solar cell market has steadily grown with the demand for new energies. And wire sawing is one of the most critical processes in manufacturing solar cell wafer which is supposed to affect the breakage of wafers most during the process and afterwards. Generally, the defects of the wafers are generated from the structural vibrations of the machine. In the sawing process, the vibrations cause unnecessary normal stress on the cut surface of wafers, and eventually create the surface damage or leave the residual stress. In this study, the dynamic properties of a wire saw have been analyzed through the frequency response test and the computer simulation. And the effects of the design alterations have been investigated to stabilize the machine structure and further to reduce the vibrations. The result shows that relatively simple design alterations of supporting structure without any change of major parts of the machine can suppress the vibrations of the machine effectively.

The Application of Maturity Method on Whitetopping Construction (성숙도 개념을 이용한 Whitetopping 포장의 현장 적용)

  • Jung, Jong-Suk;Cho, Yoon-Ho;Lee, Kang-Won
    • International Journal of Highway Engineering
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    • v.7 no.1 s.23
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    • pp.83-92
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    • 2005
  • Maturity method is a non-destructive method for estimating in-place concrete strength as a function of time and temperature. The main objective is to use maturity method determining joint sawing and traffic opening time for whitetopping construction in Korea. Another objective is to investigate the influence of air temperature in the correspondence to slab temperature and maturity value. For determining the joint sawing and traffic opening time, thermachron i-button and strain gage were inserted in the fresh concrete in the slab and a maturity value was calculated at desired times. In-place strength was then estimated from a pre-established relationship between maturity values and compressive strength. The results showed that there are significant differences between the estimated strength obtained from maturity curve and in-place concrete strength. The reasons are that the gain of in-place concrete strength was influenced by several factors in the field such as curing conditions, air temperature, and wind speed etc. Also, the results showed that air temperature had significant influence on slab temperature and maturity value The slopes of maturity curves exponentially decrease as air temperature decreases. This means that maturity value sharply dropped as air temperature decreases.

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Development of Databases for Domestic Species and Estimation of Part Yields through Rip-First Cutting Simulation (국산재 제재목 Database 개발과 종절우선 재단시뮬레이션에 의한 수율 예측)

  • Lee, Hyoung-Woo;Kim, Kwang-Nam
    • Journal of the Korean Wood Science and Technology
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    • v.29 no.2
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    • pp.100-108
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    • 2001
  • An understanding of potential lumber cutting yields may lead to increased utilization of the lower grades of lumber in wood industry. Computer simulations of rough-mill operations require a lumber database as input to give reasonable estimates of such yields. The lumber database must contain detailed information regarding the location and type of defects, and then all manufacturing sequences can be tested with the same raw material. However, no suitable lumber database with mapped defects exists for Korean wood industry. In this study lumber databases of Pinus densiflora S. et Z and Quercus acutissima which are the main Korean domestic species were developed to prepare for coming era of "utilization of domestic species" in the near future. These databases were put into lumber cut-up simulation model(gang-rip-first simulator) to investigate the part yields. Gang-rip first simulation showed average part yields of 44.75% and 63.10% for Quercus acutissima and Pinus densiflora lumber database developed, respectively. In most cases process set-up of fixed blade best feed showed the best part yields and the level of acceptable defects could not make significant differences in part yields.

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Development of Cleaning Agents for Solar Silicon Wafer (태양광 실리콘 웨이퍼 세정제 개발)

  • Bae, Soo-Jeong;Lee, Ho-Yeoul;Lee, Jong-Gi;Bae, Jae-Heum;Lee, Dong-Gi
    • Clean Technology
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    • v.18 no.1
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    • pp.43-50
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    • 2012
  • Cleaning procedure of solar silicon wafer, following ingot sawing process in solar cell production is studied. Types of solar silicon wafer can be divided into monocrystalline or multicrystalline, and slurry sawn wafer or diamond sawn wafer according to the ingot growing methods and the sawing methods, respectively. Wafer surface and contaminants can vary with these methods. The characterisitics of contaminants and wafer surface are investigated for each cleaning substrate, and appropriate cleaning agents are developed. Physical properties and cleaning ability of the cleaning agents are evaluated in order to verify the application in the industry. The wafers cleaned with the cleaning agents do not show any residual contaminants when analyzed by XPS and regular patterns are formed after texturization. Furthermore, the cleaning agents are applied in the production industry, which shows superior cleaning results compared to the existing cleaning agents.

A Study on Throughput Increase in Semiconductor Package Process of K Manufacturing Company Using a Simulation Model (시뮬레이션 모델을 이용한 K회사 반도체 패키지 공정의 생산량 증가를 위한 연구)

  • Chai, Jong-In;Park, Yang-Byung
    • Journal of the Korea Society for Simulation
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    • v.19 no.1
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    • pp.1-11
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    • 2010
  • K company produces semiconductor package products under the make-to-order policy to supply for domestic and foreign semiconductor manufacturing companies. Its production process is a machine-paced assembly line type, which consists of die sawing, assembly, and test. This paper suggests three plans to increase process throughput based on the process analysis of K company and evaluates them via a simulation model using a real data collected. The three plans are line balancing by adding machines to the bottleneck process, product group scheduling, and reallocation of the operators in non-bottleneck processes. The evaluation result shows the highest daily throughput increase of 17.3% with an effect of 2.8% reduction of due date violation when the three plans are applied together. Payback period for the mixed application of the three plans is obtained as 1.37 years.

Balance and Effectiveness of Direct Regulations on Manufacturers and Users of Industrial Machines (산업용 기계 제조자와 사용자 대상 직접규제의 균형과 실효성 분석)

  • Choi, Gi Heung
    • Journal of the Korean Society of Safety
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    • v.30 no.1
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    • pp.1-7
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    • 2015
  • This study first addresses the ineffectiveness of indirect regulation on industrial machines. Analysis of causes of industrial accidents associated with industrial machines further reveals the fact that technical causes need to be resolved at the manufacturing stage to reduce the frequency and strength of industrial accidents. Balanced safety certification on manufacturers and safety inspection on users of industrial machines are then suggested to effectively resolve such technical causes. The effectiveness of such safety certification and safety inspection can be justified by cost-benefit analysis. Particularly, balance in expected benefits of safety certification and safety inspection is a key issue for validity of such analysis. The accumulated benefit-costs for press brake and portable sawing machine confirm the effectiveness of such safety system.

In-plane Stress Analysis of Rotating Composite Disks (복합재료 회전원판의 면내응력 해석)

  • Koo, Kyo-Nam
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.04a
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    • pp.176-179
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    • 2005
  • Rotating annular disks are widely used in data storage devices such as CDs, DVDs(digital versatile disks), and HDs(hard disks) as well as in traditional industrial machines like sawing machines, turbines, brake disks. The exact stress distribution of rotating polar orthotropic disk is derived by solving directly the equilibrium equation instead of using stress function. Stress distributions for typical GFRP and CFRP disks are presented in addition to polycarbonate disk. The results show that the application of CFRP to rotating disk can increase the maximum allowable rotating speed but this may not be applicable to GFRP disk.

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