• 제목/요약/키워드: Saving of manufacturing cost

검색결과 123건 처리시간 0.026초

자동차 VALVE HOUSING용 2-CAVITY 다이캐스팅의 충전 현상 분석 (Analysis of Charging Phenomenon of 2-Cavity Die Casting for Automobile's Valve Housing)

  • 이종형;윤종철;유덕상;이창헌;하홍배
    • 한국산업융합학회 논문집
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    • 제9권1호
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    • pp.61-66
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    • 2006
  • In perspective of saving natural resource and energy, today's automobiles are in process of regenerating by smaller and lighter. In order to achieve the sufficiency on the consumption of the fuel, new mechanism and new assembly are required. Therefore the expectations on the new materials are very high. Especially, AI materials are widely used to reduce the weight. AI that is used in automobiles is mostly casting material, and according to the innovation of technique is in rapid development. AI Die casting is an important field as today's trend of lightweight on automobiles. One of the parts in steering system, Valve Housing plays a role of reduce the operating effort of drivers. Unfortunately, the Valve Housing which is widely reliable to the most automobiles are not developed at this moment in our automobile industry. Therefore, they are produced by casting method which cost three times or even more expensive in production. If Valve Housing, which is a part of steering system is produced by Gravity Casting, the space that manufacturing equipment will be increased, and more time and workers would be brought into service. For such reason, Die Casting would replace Gravity Casting in order to minimize cost of time, manpower, and working space.

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Industrialized Building Systems for the Kingdom of Saudi Arabia

  • Santoso, Try P.;Trigunarsyah, Bambang;Hassanain, Mohammad A.;Tuffaha, Firas
    • 국제학술발표논문집
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    • The 7th International Conference on Construction Engineering and Project Management Summit Forum on Sustainable Construction and Management
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    • pp.73-79
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    • 2017
  • Rapidly expanding population in the Kingdom of Saudi Arabia has a massive impact to put pressure on the shortage of housing and existing infrastructure. With average population growth rate of 1,9% yearly, the population in Saudi Arabia is projected to increase from 31 million in 2015 to 37 million in 2025. According to the housing ministry, Saudi Arabia needs to provide 3.3 million units to meet the demand in 2025, which is about 300,000 unit a year. In the past 40 years, using the conventional construction method, the Saudi construction industry was only able to build about 150,000 units per year. To meet the demand gap for the housing shortage, a new approach and innovation in construction methods are needed. Industrialized construction as an approach in construction methods has been studied and implemented in some countries that experienced similar corncerns. Industrialized construction can be defined as the implementation of manufacturing methods to construction-related activities to improve quality, reduce cost and project duration. Compared to the conventional construction method, prefabrication as industrialized construction methods has reduced construction labor on-site by 9.5%, construction project duration by 20%, and construction waste by 56%. It improves the quality, durability and cost saving not only for construction project owners, but also construction contractors. This paper discusses the possibility of 'industrialization' of building system in the Kingdom of Saudi Arabia as a solution for the housing shortage. It is an initial part of a study aims to develop a framework to develop industrialized building system in the Kingdom of Saudi Arabia. The is paper based on extensive literature review and case studies.

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The Next Wave in Display Innovation

  • Webster, Steven C.
    • 한국정보디스플레이학회:학술대회논문집
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    • 한국정보디스플레이학회 2008년도 International Meeting on Information Display
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    • pp.4-4
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    • 2008
  • The progress in flat panel displays over the last two decades has been astonishing. In just 20 years, the LCD-TV grew up from a 2-inch curiosity, to an industry that will sell about 120 million flat panel TV's this year, with viewing area up to 4000 times larger. That success is based on continuous innovation, especially in manufacturing processes. For the next decade to bring another doubling of the business, progress will need to continue in four major areas: Human factors, ecological impact, visual quality, and of course continued drive towards affordability. This talk will detail the technology advances that can allow this industry to meet those challenges. Human factors. Today, we adapt our lifestyle to our technology. People organize their offices, and their homes, around displays. We pass around mobile phones to share images, rather than experiencing them as a group. Billions of newspapers continue to be sold daily. Advances in flexible displays can lead to large portable displays. "New era projection" includes the handheld Pico Projectors that are already on the market, and will ultimately appear integrated in mobile phones the same way cameras do today. "Eco" impact. Today TV's are one of the top energy consumers in a U.S. home, and the fastest growing. Watching a large flat panel TV can cost twice as much as running a large refrigerator. With today's concern about energy consumption, regulations are starting to emerge worldwide to limit TV electrical use. Fortunately, good solutions exist in using light management films to eliminate bulbs, saving power without increasing cost. Going forward, LED backlights will drive another step downward. OLED displays might be the ultimate solution. Visual quality. The color of an LCD-TV is still often considered inferior to a far less expensive CRT. And almost all displays suffer from representing a three-dimensional world on a two dimensional surface. The technology to improve color is available today, and will likely move from premium sets into the mainstream as costs come down. 3D is now arriving in movie theaters worldwide, and that will drive up the demand for similar realistic images in home theaters. And the technology is emerging today for 3D representation to move beyond specialized applications into everyday use, on screens large and small. Affordability. The world takes cost-down miracles for granted in consumer electronics. Each of these other advances will be balanced with a drive for affordability, especially as the market grows in emerging countries. The other three challenges must be met without increasing cost. Putting this all together, the next few years will emphasize "eco friendly" designs, and enhanced images such as 3D. By 2013 we will start to see serious penetration by emissive technologies (OLED, high efficiency plasma, or other), with the "ultimate display" likely not in the market for a decade. Lots of opportunities for innovation remain ahead of us.

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편의점 유통물류센터의 AGV 도입에 대한 시뮬레이션 분석 (Simulation analysis of AGV introduction in the convenience store logistics distribution centers)

  • 김정훈;김연진;이홍철
    • 한국산학기술학회논문지
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    • 제17권6호
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    • pp.61-69
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    • 2016
  • 2000년 이후 1인가구수의 폭발적인 증가로 국내 편의점 시장 또한 급속히 성장하고 있지만, 아직 국내물류산업의 여건상 수작업 중심으로 이루어져 있어서 시장의 폭발적인 수요증대를 대부분 작업자들에게 의존하고 있다. 이로 인해 전자, 자동차 등 제조업에서 많이 수행되고 있는 자동화를 통한 효율성 증대와 관련된 연구는 미흡한 실정이다. 본 연구에서는 국내 유명 편의점 기업인 A사의 유통물류센터를 대상으로 자동화 설비의 도입을 위한 투자 타당성 분석을 수행하였다. 시간과 인력이 가장 많이 소요되는 피킹 프로세스를 대상으로 시뮬레이션을 이용하여 무인운반차 장비 도입에 따른 생산성 증가 및 비용절감 효과를 분석하였다. 시뮬레이션 결과로 피킹 프로세스에 도입한 AGV 장비는 현재 수작업 대비 시간당 효율성을 증가시키고, 비용을 절감하는 효과도 존재하였다. 아울러, 꾸준히 성장하고 있는 A사 편의점 유통물류센터의 처리물량을 감안하여 적정 AGV 대수를 예측하였다. 물류산업 종사자들의 인건비가 빠르게 증가하는 요즘, 대규모 신규 자동화 센터 구축에 앞서 단위 프로세스 별 부분 자동화를 통한 생산성 증대와 비용감소에 고민하는 투자 의사결정권자들에게 좋은 정보를 줄 수 있을 것으로 기대된다.

물류서비스 계약의 결정요인에 관한 연구 (A Study on the Critical Factors of Logistics Service Contracts)

  • 정경선;김태복
    • 한국항만경제학회지
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    • 제25권3호
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    • pp.93-116
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    • 2009
  • 물류서비스 아웃소싱 산업이 지속적으로 성장하면서 끊임없이 제기되는 이슈 중의 하나는 서비스이용자의 비용절감과 서비스제공자의 수익성 확보 여부이다. 국내의 많은 기업들이 물류서비스 아웃소싱을 하고 있지만, 원하는 수준의 아웃소싱 효과를 얻지 못하는 경우가 많고, 물류서비스 제공기업들도 불확실한 시장상황과 과도한 단가경쟁으로 수익을 확보하지 못하고 있다. 본 연구에서는 국내 주요 아웃소싱 거래기업을 대상으로 전문가조사를 실시하여 물류서비스 계약의 현황을 조사하였다. 또한, 현재 운영 물류관련 표준계약서와 기타 서비스 표준계약서를 분석하였다. 이를 통해 국내 물류서비스 계약이 서비스의 범위와 종류, 그에 따른 서비스 규모와 비용 및 수익구조에 가장 큰 영향을 받는다는 것을 알 수 있었다. 그리고 서비스 제공 기업은 계약을 통해 수익을 확보해야 하기 때문에, 제공서비스의 수준과 부가가치 서비스 제공 여부, 계약 기간과 절차 등에 좀 더 민감하게 반응하고 있음을 알 수 있었다. 또한 전문가 조사결과를 바탕으로 주요 계약요인을 도출함과 동시에 기존 계약서 분석을 통해 모듈화된 물류서비스 표준계약 조항을 제안할 수 있었다. 본 연구는 물류서비스 아웃소싱 이용자와 제공자 그룹을 대상으로 한 대량의 조사가 이루어지 않았다는 한계점과 동일한 물류서비스를 제공하는 물류기업들 간의 비교조사와 그들의 이용자 기업 간의 계약 성과 인식에 대한 세부적인 개별조사를 병행하지 못했다는 한계점이 있다. 향후에는 본 연구의 결과를 바탕으로 개선된 구조의 연구모형으로 더 세부적이고 정량적인 연구 분석이 가능하리라 생각한다.

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친환경 원가 절감형 바이오바인더를 이용한 다층 도공지 제조(제2보) - Top-coating층에 대한 적용 - (Manufacturing of Multi-Layer Coated Paper with Eco-Friendly BioBinder for Cost Saving(2) - Application for Top-Coating Layer -)

  • 안국헌;최기순;원종명;이용규
    • 펄프종이기술
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    • 제47권1호
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    • pp.10-16
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    • 2015
  • Bio-binder is well known as a promising alternative binder for SB latex because it is eco-friendly and inexpensive, compared to synthetic latex. SB latex in top coating color was substituted with starch-based bio-binder to investigate its effects on the coating color and its coated paper properties. Bio-binder contributed to the increase of coating color viscosity, and the improvement of water retention. Most optical properties except opacity were deteriorated by the increase of bio-binder dosage. It was also found that the increase of bio-binder substitution in top coating color brought about the increase of roughness, and decrease of coated paper gloss, print gloss, dry and wet pick strength. However the stiffness and the ink set-off of the bio-binder coated paper were improved. Overall, mostly adverse effects of bio-binder on the properties of coating color and its paper were observed. Therefore, it is not recommended to use bio-binder as top coating color.

컴퓨터 시뮬레이션(CAE)을 이용한 자동차용 엔진 크레들의 하이드로-포밍 공정 연구 (Hydro-forming Process of Automotive Engine Cradle by Computer Aided Engineering (CAE))

  • 김기주;최병익;성창원
    • 한국자동차공학회논문집
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    • 제16권1호
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    • pp.86-92
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    • 2008
  • Recently, the use of tubes in the manufacturing of the automobile parts has increased and therefore many automotive manufactures have tried to use hydro-forming technology. The hydro-forming technology may cause many advantages to automotive applications in terms of better structural integrity of the parts, lower cost from fewer part count, material saving, weight reduction, lower spring-back, improved strength and durability and design flexibility. In this study, the whole process of front engine cradle (or front sub-frame) parts development by tube hydro-forming using steel material having tensile strength of 440MPa grade is presented. At the part design stage, it requires feasibility study and process design aided by CAE (Computer Aided Design) to confirm hydro-formability in details. Effects of parameters such as internal pressure, axial feeding and geometry shape on automotive sub-frame by hydro-forming process were carefully investigated. Overall possibility of hydro-formable sub-frame parts could be examined by cross sectional analyses. Moreover, it is essential to ensure the formability of tube material on every forming step such as pre-bending, preforming and hydro-forming. At the die design stage, all the components of prototyping tools are designed and interference with press is examined from the point of geometry and thinning.

재난 구호품의 효과적 분배를 위한 혼합정수계획 모형 (A Mixed-Integer Programming Model for Effective Distribution of Relief Supplies in Disaster)

  • 김흥섭
    • 산업경영시스템학회지
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    • 제44권1호
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    • pp.26-36
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    • 2021
  • The topic of this study is the field of humanitarian logistics for disaster response. Many existing studies have revealed that compliance with the golden time in response to a disaster determines the success or failure of relief activities, and logistics costs account for 80% of the disaster response cost. Besides, the agility, responsiveness, and effectiveness of the humanitarian logistics system are emphasized in consideration of the disaster situation's characteristics, such as the urgency of life-saving and rapid environmental changes. In other words, they emphasize the importance of logistics activities in disaster response, which includes the effective and efficient distribution of relief supplies. This study proposes a mathematical model for establishing a transport plan to distribute relief supplies in a disaster situation. To determine vehicles' route and the amount of relief for cities suffering a disaster, it mainly considers the urgency, effectiveness (restoration rate), and uncertainty in the logistics system. The model is initially developed as a mixed-integer nonlinear programming (MINLP) model containing some nonlinear functions and transform into a Mixed-integer linear programming (MILP) model using a logarithmic transformation and piecewise linear approximation method. Furthermore, a minimax problem is suggested to search for breakpoints and slopes to define a piecewise linear function that minimizes the linear approximation error. A numerical experiment is performed to verify the MILP model, and linear approximation error is also analyzed in the experiment.

양면형 BIPV 시스템의 커튼월 적용에 따른 온도 및 발전특성 분석 (Analysis of Temperature and Power Generation Characteristics of Bifacial BIPV System Applied into Curtain Wall)

  • 강준구;김용재;김준태
    • 한국태양에너지학회 논문집
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    • 제35권4호
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    • pp.57-66
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    • 2015
  • BIPV system not only produces electricity at building, but also acts as a material for building envelope. Thus, it can increase the economical efficiency of PV system by saving the cost for building materials. Bifacial solar cell can convert solar energy to electrical energy from both sides of the cell. In addition, it is designed as 3 busbar layout which is the same with ordinary mono-facial solar cells. Therefore, many of the module manufacturers can easily use the bifacial solar cells without changing their manufacturing equipments. Moreover, bifacial PV system has much potential in building application by utilizing glass-to-glass structure of PV module. However, the electrical generation of the bifacial PV module depends on the characteristics of the building surface which faces the module, as well as outdoor environment. Therefore, in order to apply the bifacial PV module to building envelope as BIPV system, its power generation characteristics are carefully evaluated. For this purpose this study focused on the electrical performance of the bifacial BIPV system through the comparative outdoor experiments. As a result, the power generation performance of the bifacial BIPV system was improved by up to 21% compared to that of the monofacial BIPV system. Therefore, it is claimed that the bifacial BIPV system can replace the conventional BIPV system to improve the PV power generation in buildings.

조선용 후판 AH32 강에 대한 SAW 및 Hybrid(CO2 Laser+MIG) 맞대기 용접부의 열 및 역학적 특성 비교 (The Comparison of the Thermal and Mechanical Characteristic in Butt Joint for Ship Structure Thick Plate AH32 Steel by SAW & Hybrid(CO2 Laser+MIG)Welding)

  • 방한서;오종인;방희선;노찬승;이윤기;봉현수;이정수
    • Journal of Welding and Joining
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    • 제26권5호
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    • pp.29-35
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    • 2008
  • In this paper concentrate on the comparison of the thermal and mechanical characteristics in Butt joint of ship structure AH32 steel by using hybrid welding and conventional SAW. For this purpose, fundamental welding phenomena of hybrid process using $CO_2$ Laser and MIG is investigated by the experiments and characteristics of thermal and welding residual stress distribution of welded joint in SAW and hybrid welding are understood from the result of FE numerical simulation and experimental values. From the result of this study, it is understood that Laser-MIG hybrid welding have high potential, make substantial saving of time and manufacturing cost and may proves its self robust in the butt joining of thick AH32 steel ship structural plate in the near future.