• 제목/요약/키워드: Sandwich composites

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차체 구조용 샌드위치 복합소재 단열 특성 평가 (Evaluation on Adiabatic Property for Vehicular Sandwich Composite Structure)

  • 이상진;오경원;정종철;공창덕;김정석;조세현
    • Composites Research
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    • 제19권1호
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    • pp.9-14
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    • 2006
  • 본 연구는 KS F 2278 2003 (창호의 단열성 시험 방법)에 의하여 철도차량 및 버스의 내/외장재로 적용 가능한 카본/에폭시 스킨-알루미늄 하니콤 & 발사코어 샌드위치 판넬(두께 : 37mm), 카본/에폭시 스킨-알루미늄 하니콤 코어 샌드위치 판넬(두께 : 57mm, 단열재 포함) 및 카본/에폭시 스킨-알루미늄 하니콤 코어 샌드위치 판넬(두께 : 37mm)에 대한 열관류율 시험을 하였다. 또한 KS F2277 . 2002 (건축용 구성재의 단열성 측정방법-교정열상자법 및 보호열상자법)에 의하여 추가로 알루미늄 스킨-알류미늄 하니콤 샌드위치 판넬들 (두께 : 27mm, 35n1m)과 알루미늄 스킨-포밍 알루미늄 샌드위치 판넬 (두께27mm)에 대한 열관류율 시험을 수행하였다. 본 연구를 통해 면제와 심재사이에 열전달은 실제 단면적이 넓을수록 열관류율이 높았으며, 하이브리드형 복합재 일수록 단열성능이 우수함을 확인하였다.

곡면형상의 알루미늄 하니콤/CFRP 샌드위치 패널에 관한 실험적 연구 (Experimental Testing of Curved Aluminum Honeycomb/CFRP Sandwich Panels)

  • 롸르네;박용빈;권진회;최진호
    • Composites Research
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    • 제26권2호
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    • pp.85-90
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    • 2013
  • 본 논문에서는 탄소섬유강화플라스틱 면재와 알루미늄 샌드위치 심재를 가지는 복합재 샌드위치의 제조와 3절점 굽힘 실험에 대해 연구하였다. 시편은 3가지 하니컴 종류(3.18 mm, 4.76 mm, 6.35 mm의 셀 크기)와 3가지 곡률 반지름(평판, r = 1.6 m, r = 1.3 m)을 가지도록 제작하였다. 샌드위치 곡률의 기준은 W-방향을 기준으로 제작 하였다. CFRP $2{\times}2$ 트윌의 인장에서 기계적 물성치(탄성계수, 강도, 푸아송 비)를 측정하여 그 값들을 다른 CFRP 섬유 적층판의 값과 비교하였다. 실험결과 평판 샌드위치 패널의 3절점 굽힘 실험에서 심재의 전단강도는 공개된 데이터에 비해 11-30% 낮게 나왔다. 제한된 시편 크기에서 1.3미터 곡률을 가지는 패널은 평판 패널에 비해 심재의 극한 전단강도가 0.8-3.8% 감소한 것으로 나타났다.

Finite element model for interlayer behavior of double skin steel-concrete-steel sandwich structure with corrugated-strip shear connectors

  • Yousefi, Mehdi;Ghalehnovi, Mansour
    • Steel and Composite Structures
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    • 제27권1호
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    • pp.123-133
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    • 2018
  • Steel-concrete-steel (SCS) sandwich composite structure with corrugated-strip connectors (CSC) has the potential to be used in buildings and offshore structures. In this structure, CSCs are used to bond steel face plates and concrete. To overcome executive problems, in the proposed system by the authors, shear connectors are one end welded as double skin composites. Hence, this system double skin with corrugated-strip connectors (DSCS) is named. In this paper, finite element model (FEM) of push-out test was presented for the basic component of DSCS. ABAQUS/Explicit solver in ABAQUS was used due to the geometrical complexity of the model, especially in the interaction of the shear connectors with concrete. In order that the explicit analysis has a quasi-static behavior with a proper approximation, the kinetic energy (ALLKE) did not exceed 5% to 10% of the internal energy (ALLIE) using mass-scaling. The FE analysis (FEA) was validated against those from the push-out tests in the previous work of the authors published in this journal. By comparing load-slip curves and failure modes, FEMs with suitable analysis speed were consistent with test results.

A Study on Mode I Interlaminar Fracture Toughness of Foam Core Sandwich Structures

  • Sohn, Se-Won;Kwon, Dong-Ahn;Hong, Sung-Hee
    • International Journal of Precision Engineering and Manufacturing
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    • 제2권3호
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    • pp.47-53
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    • 2001
  • This paper investigates the characteristics of interlaminar fracture toughness of foam core sandwich structures under opening mode by using the double cantilever beam (DCB) specimens which are Carbon/Epoxy and foam core composites. Instead of using a DCB specimen of symmetric geometry, a non-symmetric DCB specimen was used to calculate the interlaminar fracture toughness. Three approaches for calculating the energy release rate(G$\sub$IC/) were used and fracture toughness of foam core sandwich structures made by autoclave, vacuum bagging and hotpress were compared. Experiment, analysis using nonlinear beam bending theory, and numerical work by FEM methods were performed. Bonding surface compensation and equivalent moment of inertia were used to calculate the energy release rate in nonlinear analytical work. Conclusions of experimental, nonlinear analytical and FEM methods were compared. It is, also, shown that the vacuum bagging forming can substitute the method of autoclave without serious loss of Mode I energy release rate(G$\sub$I/).

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샌드위치 판재의 성형성을 고려한 차체 부품의 개발 (Development of Automotive Structural Part Considering the Formability of Sandwich Panel)

  • 최원호;최보성;이덕영;황우석
    • 한국자동차공학회논문집
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    • 제20권4호
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    • pp.33-38
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    • 2012
  • Sandwich composite panel with high strength steel face can reduce the weight of the automotive structural parts. Unlike the parts in aerospace application, the automotive parts are made by the forming process for mass production. The CAE simulation can predict the failures caused by forces and deformation during the forming process. Since the material properties are very important factor for the simulation, we performed the tensile test to get the material properties. The inspections by the optical microscope at each strain level show the states of the polymer resin. The material properties measured by the tensile tests are used for the input data of simulation. The simulation predicts the forming process of the bumper back beam very exactly compared with the try out results.

Free vibration of Levy-type rectangular laminated plates using efficient zig-zag theory

  • Behera, Susanta;Kumari, Poonam
    • Advances in Computational Design
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    • 제3권3호
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    • pp.213-232
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    • 2018
  • First time, an exact solution for free vibration of the Levy-type rectangular laminated plate is developed considering the most efficient Zig-Zag theory (ZIGT) and third order theory (TOT). The plate is subjected to hard simply supported boundary condition (Levy-type) along x axis. Using the equilibrium equations and the plate constitutive relations, a set of 12 m first order differential homogenous equations are obtained, containing displacements and stress resultant as primary variables. The natural frequencies of a single-layer isotropic, multi-layer composites and sandwich plates are tabulated for three values of length-to-thickness ratio (S) and five set of boundary conditions and further assessed by comparing with existing literature and recently developed 3D EKM (extended Kantorovich method) solution. It is found that for the symmetric composite plate, TOT produces better results than ZIGT. For antisymmetric and sandwich plates, ZIGT predicts the frequency for different boundary conditions within 3% error with respect to 3D elasticity solution while TOT gives 10% error. But, ZIGT gives better predictions than the TOT concerning the displacement and stress variables.

피라미드 코어를 가진 샌드위치 판재의 L형 굽힘 성형해석 (Forming Analysis of L-type Bending of Sandwich Sheet with Pyramid Core)

  • 임성진;김종호;정완진
    • Elastomers and Composites
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    • 제44권4호
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    • pp.378-383
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    • 2009
  • 본 연구에서는 피라미드 형상의 코어재를 갖는 복합판재의 성형해석을 위한 축약모델의 사용이 제안되었다. L형 굽힘성형에 대하여 유한요소해석에 의한 해석을 수행하여 제안된 축약모델의 정확성과 유효성이 검증되었다. 성형해석의 정확성을 향상하기 위하여 코어의 보다 상세한 모델링과 코어성형에 의한 가공경화의 고려가 수행되었다. 변형형상과 성형하중곡선에 대하여 비교하였으며 실험과 좋은 일치를 보였다. 힘-하중 곡선의 비교에서 본 해석이 좌굴후변형거동을 잘 예측할 수 있음을 보였다.

알루미늄과 유리섬유 하니컴 구조의 저속 충격 거동 (Low Velocity Impact Behavior of Aluminium and Glass-Fiber Honeycomb Structure)

  • 김진우;원천;이동우;김병선;배성인;송정일
    • Composites Research
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    • 제26권2호
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    • pp.116-122
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    • 2013
  • 본 연구는 동일한 코어재를 가지는 알루미늄과 유리섬유의 하니컴 샌드위치 판넬의 저속 충격시 발생하는 충격 거동 및 압축 실험을 통하여 압축 강도와 압축 계수를 살펴본다. 저속 충격을 받는 하니컴의 충격 거동을 살펴보기 위하여 중량 낙하식 충격 시험을 실시하며, 충격을 가한 후 데이터 분석 및 현미경을 통하여 전형적인 충격파손모드와 손상정도를 비교 평가하였다. 동일한 충격에너지일 때 유리섬유 하니컴 샌드위치 판넬이 알루미늄 하니컴 샌드위치 판넬보다 최대 하중이 높고, 탄성 에너지가 크며, 충격 강도가 높은 것을 확인할 수 있었다.

The effect of carbon nanotubes agglomeration on vibrational response of thick functionally graded sandwich plates

  • Tahouneh, Vahid
    • Steel and Composite Structures
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    • 제24권6호
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    • pp.711-726
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    • 2017
  • In the present work, by considering the agglomeration effect of single-walled carbon nanotubes, free vibration characteristics of functionally graded (FG) nanocomposite sandwich plates resting on Pasternak foundation are presented. The volume fractions of randomly oriented agglomerated single-walled carbon nanotubes (SWCNTs) are assumed to be graded in the thickness direction. To determine the effect of CNT agglomeration on the elastic properties of CNT-reinforced composites, a two-parameter micromechanical model of agglomeration is employed. In this research work, an equivalent continuum model based on the Eshelby-Mori-Tanaka approach is employed to estimate the effective constitutive law of the elastic isotropic medium (matrix) with oriented straight CNTs. The 2-D generalized differential quadrature method (GDQM) as an efficient and accurate numerical tool is used to discretize the equations of motion and to implement the various boundary conditions. The proposed rectangular plates have two opposite edges simply supported, while all possible combinations of free, simply supported and clamped boundary conditions are applied to the other two edges. The benefit of using the considered power-law distribution is to illustrate and present useful results arising from symmetric and asymmetric profiles. The effects of two-parameter elastic foundation modulus, geometrical and material parameters together with the boundary conditions on the frequency parameters of the laminated FG nanocomposite plates are investigated. It is shown that the natural frequencies of structure are seriously affected by the influence of CNTs agglomeration. This study serves as a benchmark for assessing the validity of numerical methods or two-dimensional theories used to analysis of laminated plates.

On nonlinear deflection analysis and dynamic response of sandwich plates based on a numerical method

  • Yong Huang;Zengshui Liu;Shihan Ma;Sining Li;Rui Yu
    • Steel and Composite Structures
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    • 제47권1호
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    • pp.79-90
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    • 2023
  • Nonlinear forced vibration properties of three-layered plates containing graphene platelets (GPL) filled skins and an auxetic core have been inquired within the present paper. Owning reduced weight as well as reduced stiffness, rectangle-shaped auxetic cores have been frequently made from novel techniques such as additive manufacturing. Here, the rectangle shape core is amplified via the graphene-filled layers knowing that the layers possess uniform and linear graphene gradations. The rectangle shape core has the equivalent material specifications pursuant to relative density value. The sandwich plate is formulated pursuant to Kirchhoff plate theory while a numerical trend has been represented to discretize the plate equations. Next, an analytical trend has been performed to establish the deflection-frequency plots. Large deflections, core density and GPL amplification have showed remarkable impacts on dynamic response of three-layered plates.