• 제목/요약/키워드: Sandwich Sheet

검색결과 107건 처리시간 0.033초

피라미드 형상의 내부구조를 가지는 초경량 금속 내부구조 접합판재의 제작 및 정적 굽힘실험 (Fabrication and Static Bending Test in Ultra Light Inner Structured and Bonded(ISB) Panel Containing Repeated Inner Pyramidal Structure)

  • 정창균;윤석준;이상민;나석주;이상훈;안동규;양동열
    • 한국정밀공학회지
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    • 제22권6호
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    • pp.175-182
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    • 2005
  • Inner structured and bonded panel, or ISB Panel, as a kind of sandwich type panel, has metallic inner structures which have low relative density, because of their dimensional shape of metal between a pare of metal skin sheets or face sheets. In this work, ISB panels and inner structures formed as repeated pyramidal shapes are introduced. Pyramidal structures are formed easily with expanded metal sheet by the crimping process. Three kinds of pyramidal structures are made and used to fabricate test specimen. Through the multi-point electrical resistance welding, inner structures are bonded with skin sheet. 3-point bending tests are carried out to measure the bending stiffness of ISB panel and experimental results are discussed.

High Level of Soluble Expression in Escherichia coli and Characterisation of the Cloned Bacillus thuringiensis Cry4Ba Domain III Fragment

  • Chayaratanasin, Poramed;Moonsom, Seangdeun;Sakdee, Somsri;Chaisri, Urai;Katzenmeier, Gerd;Angsuthanasombat, Chanan
    • BMB Reports
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    • 제40권1호
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    • pp.58-64
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    • 2007
  • Similar to the other known structures of Bacillus thuringiensis Cry $\delta$-endotoxins, the crystal structure of the 65-kDa activated Cry4Ba toxin comprises three domains which are, from the N- to C-terminus, a bundle of $\alpha$-helices, a three-$\beta$-sheet domain, and a $\beta$-sandwich. To investigate the properties of the C-terminal domain III in isolation from the rest of the toxin, the cloned Cry4Ba-domain III was over-expressed as a 21-kDa soluble protein in Escherichia coli, which cross-reacted with anti-Cry4Ba domain III monoclonal antibody. A highly-purified domain III was obtained in a monomeric form by ion-exchange and size-exclusion FPLC. Circular dichroism spectroscopy indicated that the isolated domain III fragment distinctly exists as a $\beta$-sheet structure, corresponding to the domain III structure embodied in the Cry4Ba crystal structure. In vitro binding analysis via immuno-histochemical assay revealed that the Cry4Ba-domain III protein was able to bind to the apical microvilli of the susceptible Stegomyia aegypti larval midguts, albeit at lower-binding activity when compared with the full-length active toxin. These results demonstrate for the first time that the C-terminal domain III of the Cry4Ba mosquito-larvicidal protein, which can be isolated as a native folded monomer, conceivably participates in toxin-receptor recognition.

Vanadium Oxide Microbolometer Using ZnO Sandwich Layer

  • Han, Myung-Soo;Kim, Dae Hyeon;Ko, Hang Ju;Kim, Heetae
    • Applied Science and Convergence Technology
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    • 제24권5호
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    • pp.178-183
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    • 2015
  • Optical, electrical and structural properties of VOx/ZnO/VOx thin film are studied. The VOx/ZnO/VOx multilayer is deposited by using a radio frequency (RF) sputtering system. The VOx/ZnO/VOx thin film shows the high temperature coefficient of resistance (TCR) of $-3.12%/^{\circ}C$ and the low sheet resistance of about 80 $k{\Omega}/sq$ at room temperature. The responsivity and detectivity of the bolometer are measured as a function of modulation frequency.

엠보싱 구조재의 성형성 향상에 관한 연구 (A Study on the Improvement of Formability of Embossing Structure)

  • 김형종;정동원;최두선;제태진;박재현
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.1269-1272
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    • 2005
  • Sandwich structures, which are composed of thick core between two thin faces, are commonly used in many engineering applications because they combine high stiffness and strength with low weight. In this research, we have investigated the embossing configuration at the sheet metal shape through research with regard to the construction that the hardness and stiffness are excellent, and formability is advantage as inner structure. Through the FLD analysis according to the pattern changes, we have confirmed the forming possibility and variation of the aspect thickness. Also, we have fabricated the embossing press mold according to the pattern changes, and obtained the embossing inner structure the forming experiments.

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계층적 접촉 탐색방법을 이용한 3-D 초소성 성형/확산접합의 공정설계(I) (Analysis of 3-D Superplastic Forming/Diffusion Bonding Process Using a Hierarchical Contact Searching Method(I))

  • 강영길;송재선;홍성석;권용남;이정환;김용환
    • 소성∙가공
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    • 제16권2호
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    • pp.138-143
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    • 2007
  • Superplastic forming/diffusion bonding (SPF/DB) processes were analyzed using a 3-D rigid visco-plastic finite element method. A constant-triangular element based on membrane approximation and an incremental theory of plasticity are employed for the formulation. The coulomb friction law is used for interface friction between tool and material. Pressure-time relationship for a given optimal strain rate is calculated by stress and pressure values at the previous iteration step. In order to improve the contact searching, hierarchical search algorithm has been applied and implemented into the code. Various geometries including sandwich panel and 3 sheet shape for 3-D SPF/DB model are analyzed using the developed program. The validity fer the analysis is verified by comparison between analysis and results in the literature.

단계적 가압을 이용한 초소성 성형/확산접합의 공정설계 (Process Design of Superplastic Forming/Diffusion Bonding by Using Step-by-step Pressurization)

  • 송재선;강영길;홍성석;권용남;이정환;김용환
    • 소성∙가공
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    • 제16권4호
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    • pp.239-243
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    • 2007
  • Superplastic forming/diffusion bonding(SPF/DB) has been widely used in the automotive and aerospace industry since it has great advantages to produce very light and strong components. Finite element method(FEM) is used to model the SPF/DB process of 3-sheet sandwich panel to predict the pressure-time curve and to analyze the process parameters. In order to eliminate defects of the part, a new pressurization scheme is proposed. Contrary to the conventional one-step pressurization, which causes the folding at the DB joint, two-step pressurization can eliminate the folding. Effect of pressurization cycle was investigated by using FE analysis and proper pressurization cycle is proposed.

저항 점용접에 의한 실러 패치워크 적용 판재 프레스 성형 연구 (A Study for Stamping of Patchwork with Resistance Spot Weld)

  • 이경민;정찬영;송일종
    • 한국산학기술학회논문지
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    • 제19권8호
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    • pp.25-31
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    • 2018
  • 본 연구에서는 카울 모듈의 성형 시 최적 설계 공정을 유한요소해석을 통해 도출하는 방안을 제시하였다. 소재 인장시험 및 성형성 평가와 같은 기계적 물성 평가를 통해 성형 해석의 주름 및 크랙 발생을 사전에 파악하고 이를 개선하기 위한 공정 설계 변경을 통해 최적 설계 방안을 도출하였다. 또한 제진성 향상이 필요한 카울 로워 패널에 패치워크를 적용을 통해 카울 모듈의 강성 증대 및 제진 특성 향상을 고유진동수 측정 시험과 해석을 통해 확인하였다. 해석 결과, 실러 패치워크 기술 적용에 따른 1차 고유진동수가 향상됨을 알 수 있었고, 이는 강성 및 제진특성 증대와 관련있다고 볼 수 있다. 실러 패치워크 적용 시 공정수 감소를 위해 성형 전 로워 패널 블랭크에 패치워크 블랭크를 점용접으로 접합시켜 성형하므로, 성형 후 패치워크 패널의 위치가 점용접 조건에 따라 달라진다. 이를 위해 점용접 위치에 따른 성형 해석을 실시하여 결과를 바탕으로 최적 공정 설계를 도출하였다. 스탬핑 공법을 이용한 타부품의 적용을 위해 성형 해석 기법을 구축하여 다양한 제품 설계에 도움이 될 것으로 판단된다.

Low velocity impact response and dynamic stresses of thick high order laminated composite truncated sandwich conical shell based on a new TDOF spring-mass-damper model considering structural damping

  • Azizi, A.;Khalili, S.M.R.;Fard, K. Malekzadeh
    • Steel and Composite Structures
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    • 제26권6호
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    • pp.771-791
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    • 2018
  • This paper deals with the low velocity impact response and dynamic stresses of composite sandwich truncated conical shells (STCS) with compressible or incompressible core. Impacts are assumed to occur normally over the top face-sheet and the interaction between the impactor and the structure is simulated using a new equivalent three-degree-of-freedom (TDOF) spring-mass-damper (SMD) model. The displacement fields of core and face sheets are considered by higher order and first order shear deformation theory (FSDT), respectively. Considering continuity boundary conditions between the layers, the motion equations are derived based on Hamilton's principal incorporating the curvature, in-plane stress of the core and the structural damping effects based on Kelvin-Voigt model. In order to obtain the contact force, the displacement histories and the dynamic stresses, the differential quadrature method (DQM) is used. The effects of different parameters such as number of the layers of the face sheets, boundary conditions, semi vertex angle of the cone, impact velocity of impactor, trapezoidal shape and in-plane stresses of the core are examined on the low velocity impact response of STCS. Comparison of the present results with those reported by other researchers, confirms the accuracy of the present method. Numerical results show that increasing the impact velocity of the impactor yields to increases in the maximum contact force and deflection, while the contact duration is decreased. In addition, the normal stresses induced in top layer are higher than bottom layer since the top layer is subjected to impact load. Furthermore, with considering structural damping, the contact force and dynamic deflection decrees.

응집 영역 요소를 이용한 고분자 접착 테이프의 박리거동 모사 (Numerical Simulation of the Delamination Behavior of Polymeric Adhesive Tapes Using Cohesive Zone Element)

  • 장진혁;성민창;유웅열
    • Composites Research
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    • 제29권4호
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    • pp.203-208
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    • 2016
  • 금속/고분자 샌드위치 복합재는 경량성과 제진, 방음 등의 다기능성의 측면에서 기존의 스틸 강판을 대체할 후보 중 하나로서 연구되고 있다. 금속/고분자 복합재의 활용하기 위해서는 접착력을 바탕으로 한 박리 거동 예측이 매우 중요한 요소이다. 본 연구에서는 응집요소를 사용하여 유한요소 해석을 통해 접착제를 사용한 고분자 테이프의 박리거동 해석을 수행하였다. 응집요소의 특성은 박리시험과 역학 관계로부터 도출한 파괴인성을 통해 정의하였고 이를 해석에 적용하였다. 스틸 강판에서 고분자 테이프를 박리하는 시험을 모사하였고, 해석결과와 시험결과를 비교하여 박리 거동 모사가 가능함을 확인하였다.

압력제어를 이용한 초소성 성형/확산접합의 공정설계 (Process design of superplastic forming/diffusion bonding by using pressure control)

  • 송재선;강영길;홍성석;권용남;이정환;김용환
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 춘계학술대회 논문집
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    • pp.332-335
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    • 2007
  • The superplastic forming (SPF) has been widely used in the automotive and aerospace industry because it has great advantages to produce very light and strong components. Finite element method (FEM) is used to model the process of superplastic forming/diffusion bonding (SPF/DB), to predict the pressure-time curve and to analyze the process parameter. In this study, process design of SPF/DB is carried out a 3-sheet sandwich part. SPF/DB process with pressure control was analyzed by using finite element method. For obtaining proper shape, step-by-step pressurization is proposed. The first step of SPD/DB process is obtained by applying of pressure in patches. From the next step it applied pressure to all regions (between inner sheets, between inner and face sheets). By using the proposed pressurization scheme, deficit in part shape is found to be eliminated.

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