• Title/Summary/Keyword: Sand mold

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Permanent Mold Casting of Copper-Base Alloys for Plumbing Applications

  • Sahoo, M.;Sadayappan, M.;Fasoyinu, F.A.
    • Journal of Korea Foundry Society
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    • v.20 no.1
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    • pp.3-12
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    • 2000
  • The lead content of drinking water has been restricted to less than 15 ppb by Environmental Protection Agency (EPA) in USA. This has led to extensive research and development work at the Materials Technology Laboratory (MTL) of CANMET, a Canadian Government research laboratory, on the development of low-lead and lead-free copper alloys for plumbing applications. Attentionhas also been focused on the environmentally friendly and energy efficient permanent mold casting process to minimize the disposal of foundry sand contaminated by lead due to the use of leaded alloys in the non-ferrous foundries. A new series of alloys called SeBiLOY contaning Bi and Se been introduced to replace lead in the leaded alloys. This paper addresses some important casting characteristics such as fluidity, hot tear resistance, mechanical properties and microstructure of lead-free alloys such as SeBiLOY III and low-lead alloys such as silicon brass, silicon bronze and yellow brass in gravity permanent mold casting.

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SPM AND CONIDIA OF MOLDS DURING THE ASIAN DUST EPISODES

  • Yeo, Hwan-Goo;Kim, Jong-Ho
    • Proceedings of the Korean Environmental Health Society Conference
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    • 2001.11a
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    • pp.1.1-5
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    • 2001
  • High SPM concentrations(199.8~249.4${\mu}{\textrm}{m}$/㎥) were detected in the west Korea during the Yellow Sand Periods, 2000. Majority of the total SPM were composed of about 5${\mu}{\textrm}{m}$ sized coarse particles over the periods. However, fine particles sized about 1 ${\mu}{\textrm}{m}$ and coarse particles sized about 5-6${\mu}{\textrm}{m}$ showed peaks at the graph of SPM size distribution in the Non Yellow Sand Period. Airborne fungal spores at the SPM samples were cultured and identified. Full-grown colonies during the Yellow Sand Periods, Fusarium, Aspergillus, Penicillium and Basipetospora are hyphomycetes in the division Fungi imperfecti(Deuteromycota). And morphologically more diversified mycelia of hyphomycetes were grown on the sample captured from 1.1~2.1${\mu}{\textrm}{m}$ sized SPM than on other sized samples during the Yellow Sand Period. But no mold was observed on the sample of 1.1~2.1${\mu}{\textrm}{m}$ sized SPM in the Non Yellow Sand Period. It was thought that several sorts of fine sized fungal spores were suspended in the atmospheric environment of the west Korea during the Asian dust episodes.

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Effects of Culture Soil Combinations on Growth of Pteris multifida, Cyrtomium falcatum and Cheilanthes argentea (인공 배양토 종류가 봉의꼬리, 도깨비고비, 부싯깃고사리의 생육에 미치는 영향)

  • Yoo, Dong-Lim;Lee, Hyean-Suk;Nam, Chun-Woo;Kim, Soo-Jeong;Suh, Jong-Taek
    • Korean Journal of Plant Resources
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    • v.19 no.4
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    • pp.517-520
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    • 2006
  • The effects of culture soil combinations on growth of native pteridophyte (Pteris multifida, Cyrtomium falcatum and Cheilanthes argentea) were investigated in this study. Six different culture soil mixtures used for cultivating the pteridophytes under 30% shading condition. Pteris multifida was showed the most growth at the culture soil mixtures of peatmoss : living moss (5 : 5), and peatmoss : perlite (7 : 3). Cyrtomium falcatum and Cheilanthes argentea showed the best growth in the culture soils mixtures of sand : soil : leaf mold (2 : 5 : 3) and peatmoss : perlite (7 : 3, 5 : 5), respectively.

A study on the S/W application for a riser design process for fabricating axisymmetric large offshore structures by using a sand casting process

  • Seo, Hyung-Yoon;Seo, Pan-Ki;Kang, Chung-Gil
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.11 no.1
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    • pp.462-473
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    • 2019
  • The effects of the location and dimension of the gate, location, and volume of the feeder, application of a chill, chill volume, and heating method of the feeder with respect to the effect of the mold-designing technologies on the defect status of the products are described. It is possible to increase the solidification time of the feeder by heating feeder. Furthermore, the pressure generated from the feeder is imposed on a product, and this decreases the generation of shrinkage porosities. In this study, two types of gating and feeding systems had been proposed: the bottom L-type junctions and the top L-type junctions. Additionally, solidification behaviors, such as solidification time, shrinkage porosities, weight percentage of chill system to product, hot spot, and solidification time ratio (=Solidification time of feeder/solidification time of product), are extensively analyzed by using commercial casting simulation software. Based on the solidification behaviors, reasonable mold design, feeding system, critical feeder heating temperature, and solidification time ratios are proposed in the sand casting process for the fabrication of carrier housing in order to reduce the casting defects and to increase the recovery rate.

Prediction of Positions of Gas Defects Generated from Core (중자에서 발생한 가스 결함 위치 예측)

  • Matsushita, Makoto;Kosaka, Akira;Kanatani, Shigehiro
    • Journal of Korea Foundry Society
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    • v.42 no.1
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    • pp.61-66
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    • 2022
  • Hydraulic units are important components of agricultural and construction machinery, and thus require high-quality castings. However, gas defects occurring inside the sand cores of the castings due to the resin used is a problem. This study therefore aimed to develop a casting simulation method that can clarify the gas defect positions. Gas defects are thought to be caused by gas generated after the molten metal fills up the mold cavity. The gas constant is the most effective factor for simulating this gas generated from sand cores. It is calculated by gas generating temperature and analysis of composition in the inert gas atmosphere modified according to the mold filling conditions of molten metal. It is assumed that gases generated from the inside of castings remain if the following formula is established. [Time of occurrence of gas generation] + [Time of occurrence of gas floating] > [Time of occurrence of casting surface solidification] The possibility of gas defects is evaluated by the time of occurrence of gas generation and gas floating calculated using the gas constant. The residual position of generated gases is decided by the closed loops indicating the final solidification location in the casting simulation. The above procedure enables us to suggest suitable casting designs with zero gas defects, without the need to repeat casting tests.

Effects of Irrigation Interval, Medium Composition and Drainage on the Growth Response of Korea Native Fern Rumohra aristata at Indoor (실내에서 관수주기, 상토종류, 배수층의 유$\cdot$무에 따른 자생 가는쇠고사리의 생육반응)

  • Ju, Jin-Hee;Bang, Kwang-Ja
    • Journal of the Korean Institute of Landscape Architecture
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    • v.32 no.6 s.107
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    • pp.103-108
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    • 2005
  • It was aimed to promote as a material for interior landscape by validating Rumohra aristata, in an indoor environment, especially irrigation interval, medium composition and drainage at indoor. 1. The result of physico-chemical analysis of medium composition showed that porosity, pH and Ex-Ca, Ex-Mg and Ex-K were high with peatmoss: vermiculite: perlite(1:1:1) and water contents, organic matter content, total nitrogen and cation exchange capacity were high with sand: leaf mold(1:1). 2. Growth and indoor adaptability of Rumohra aristata were better with irrigation at 2 interval per week than irrigation at 7 interval per week regardless of drainage. 3. In the case of medium composition, of growth and indoor adaptability were higher with sud: leaf mold (1:1) than peatmoss: vermiculite: perlite(1:1:1). 4. Fronds fresh weight and dry weight decreased when irrigation interval increased and were higher with sand: leaf mold(1:1) than peatmoss: vermiculite: perlite(1:1:1) treatment.

Characteristics of Micro Groove grinding for the Mold of PDP Barrier Ribs (PDP 격벽용 금형의 마이크로 홈 연삭 특성)

  • 조인호;정상철;박준민;정해도
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.963-966
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    • 2000
  • Plasma display panel (PDP) is a type of flat panel display utilizing the light emission that is produced by gas discharge. Barrier Ribs of PDP separating each sub-pixel prevents optical and electrical crosstalk from adjacent sub-pixels. Mold for forming barrier ribs has been newly researched to overcome the disadvantages of conventional manufacturing process such as screen printing, sand-blasting and photosensitive glass methods. Mold for PDP barrier ribs have stripes of micro grooves transferring stripes of glass-material wall. In this paper. Stripes of grooves of which width 48 um, depth 124um, pitch 274um was acquired by machining the material of WC with dicing saw blade. Maximum roughness of the bottom and sidewall of the grooves was respectively 120 nm, 287 nm. Maximum tilt angle caused by difference between upper-most width and lower-most width was 2$^{\circ}$. Maximum Radius of curvature of bottom was 7.75 ${\mu}{\textrm}{m}$. This results meets the specification for barrier ribs of 50 inch XGA PDP. Forming the glass paste will be followed by using mold in the near future.

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A Study on Manufacturing Resin-based Blow Mold using SLS Parts and Forming Prototype-car Parts (SLS 조형품을 이용한 수지형 블로우 몰드 제작 및 시작차 부품성형에 관한 연구)

  • 양화준;황보중;이석희
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.7
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    • pp.124-131
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    • 2000
  • Rapid Prototyping(RP) models are no longer used only for design verification. Currently, parts built utilizing layer manufacturing technology can be employed as functional prototypes and as patterns or tools for different manufacturing processes such as vacuum casting, investment casting, injection molding, precise casting and sand casting. This trend of Rapid Prototyping application meets the requirement of concurrent engineering and its range covers a more spreaded area. The aim of this paper is saving the manufacturing lead time and cost of plastic parts having hollow space shapes used by prototype-car. Using rapid prototype patterns, made by the Selective Laser Sintering(SLS) technique, a new approach of manufacturing resin-based blow mold is discussed. It has a great potential fur making prototype-car parts with the batch size of under 200 parts, in case of rapid modification due to a subsequent design changes in developing stage. So, the process proposed in this research shows reduction of process time and manufacturing cost when compared with the conventional process such as a Zinc Alloy fur Stamping(ZAS) mold.

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Effect of Mold Materials on the Microstructure and Tensile Properties of Al-Si based Lost Foam Casting Alloy (Al-Si계 소실모형주조합금의 미세조직 및 인장성질에 미치는 주형재료의 영향)

  • Kim, Jeong-Min;Lee, Gang-Rae;Choe, Kyeong-Hwan
    • Journal of Korea Foundry Society
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    • v.39 no.5
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    • pp.87-93
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    • 2019
  • The effects of mold materials on the microstructure and tensile properties were investigated to develop a mass production technique of aluminum alloy parts with excellent mechanical properties using a lost foam casting method. The microstructures of the plate-shaped cast alloy showed a tendency to be finer in proportion to the thickness of the plate, and a remarkably fine structure was obtained by applying a steel chill or a ball as a mold material compared to general sand. When a steel ball was used, it was observed that the larger the ball, the finer the cast structure and the better the tensile properties. The microstructure and tensile properties of the cast parts with complex shapes were greatly affected by the gating system, but the positive effects of the steel chill and the steel ball as a mold material were clear.