• 한국해양공학회지
• /
• 제25권6호
• /
• pp.56-59
• /
• 2011

The demand for cold rolled steel (CR) for structural members is gradually increasing. If no surface treatment (coating for corrosion resistance) for CR is conducted, its use is very limited because CR is vulnerable to corrosion. Therefore, we need to develop a coating solution to provide high corrosion resistance for CR. In this study, an organic/inorganic coating solution with Si and Ti (Si polysilicate 7 wt.% + Urethane 13 wt.% + Ti amorphous 0.5 wt.%; LR-0727(1)) was used to evaluate the corrosion resistance of CR under a salt spray test. The specimens with the LR-0727(1) coating were heat treated in a drying oven at $120{\sim}210^{\circ}C$for 5 min. The corrosion resistance was investigated using a salt spray test of 7 h. In addition, an adhesive test was conducted. Rust showed under a heat treatment of $150^{\circ}C$, but no vestiges were found over $160^{\circ}C$. The specimens with heat treatment at $160^{\circ}C$ or more did not experience delamination. From these results, it is considered that the temperature limit for optimum heat treatment is $160^{\circ}C$ considering energy efficiency.

• 한국재료학회지
• /
• 제13권9호
• /
• pp.587-592
• /
• 2003

The thin films of 316L stainless steel were made on glass and S45C substrate by Ion beam assisted deposition with reactive atmosphere of argon and nitrogen. The films were deposited at the various conditions of ion beam power and the ratios of Ar/$N_2$gas. Properties of these films were analyzed by glancing x-ray diffraction method(GXRD), AES, potentiodynamic test, and salt spray test. The results of GXRD showed that austenite phase could be appeared by $N_2$ion beam treatment and the amount of austenite phase increased with the amount of nitrogen gas. The films without plasma ion source treatment had the weak diffraction peak of ferrite phase. But under the Ar plasma ion beam treatment, the strong diffraction peaks of ferrite phase were appeared and the grain size was increased from 12 to 16 nm. Potentiodynamic polarization test and salt spray test indicated that the corrosion properties of the STS 316L films with nitrogen ion source treatment were better than bulk STS 316L steel and STS 316L films with Ar ion source treatment.

• Corrosion Science and Technology
• /
• 제17권5호
• /
• pp.211-217
• /
• 2018

Natural degradation of grounding-electrode in soil environment should be monitored for several decades to predict the lifetime of the grounding electrode for efficient application and management. However, long-term studies for such electrodes have many practical limitations. The conventional accelerated corrosion test is unsuitable for such studies because simulated soil corrosion process cannot represent the actual soil environment. A preliminary experiment of accelerated corrosion test was conducted using existing test standards. The accelerated corrosion test that reflects the actual soil environment has been developed to evaluate corrosion performances of grounding-electrodes in a short period. Several test conditions with different chamber temperatures and salt spray were used to imitate actual field conditions based on ASTM B162, ASTM B117, and ISO 14993 standards. Accelerated degradation specimens of copper-bonded electrodes were made by the facile method and their corrosion performances were investigated. Their corrosion rates were calculated to $0.042{\mu}m/day$, $0.316{\mu}m/day$, and $0.11{\mu}m/day$, respectively. These results indicate that accelerated deterioration of grounding materials can be determined in a short period by using cyclic test condition with salt spray temperature of $50^{\circ}C$.

• 한국표면공학회지
• /
• 제49권5호
• /
• pp.395-400
• /
• 2016

This article reports improved corrosion resistance and adhesion of electro-paint (E-paint) with fluoride conversion coating (FCC) on AZ31 Mg alloy for the first time. These improvements were observed in comparison to chemically polished samples with no chemical conversion coating and samples with cerium conversion coatings (CeCC). FCCs were prepared in a hydrofluoric acid (HF) solution for four different times; 10, 30, 60, and 120 s. The colour of the samples changed from light gold to brown with increasing immersion time, indicating the formation of thicker FCC coatings with increasing immersion time. The adhesion of the E-paint on FCC-coated AZ31 Mg alloy was tested after 500 h of immersion in deionized (DI) water. Salt spray test (SST) results revealed delamination of E-paint on the chemically polished sample, severe blistering on the samples with CeCC, but no delamination and no blistering on the samples with FCC.

• Corrosion Science and Technology
• /
• 제7권6호
• /
• pp.332-337
• /
• 2008

A reaction and evaporation types of cerium based conversion coatings were developed for galvanized steel sheet. The corrosion loss Q(Cb/cm2) and protection efficiency P(%) were obtained using a polarization technique for cerium based conversion coatings on galvanized steel exposed to 0.5N NaCl for 7 days. The microstructure of coating layer was observed using SEM. An excellent corrosion reistnce of galvanized steel was obtained by two types of cerium basd conversion coating. Salt spray test was done to evaluate the corrosion resistance of three samples by visual inspection. The corrosion ranking of three samples-untreated and two treatedby electrochemical data was matched well with the results of salt spray test.

• Corrosion Science and Technology
• /
• 제9권6호
• /
• pp.265-269
• /
• 2010

This paper describes the exfoliation and surface modification of muscovite mica for UV coating formulation. For the exfoliation of the mica, hydrothermal process was used in the presence of lithium nitrate ($LiNO_3$). After the cation exchange with $Li^+$ ions, the surface of the mica was modified with several amphiphilic substances to increase compatibility and storage stability in UV coating formulation. Such a hydrophobic surface modification affected colloidal stability as well as dispersibility of the exfoliated mica in UV coating solution. Anticorrosive property of mica/UV coated steel plates was tested by salt spray test (SST) and compared with sodium montmorillonite ($Na^+$-MMT)/UV coated steel plates.

• 한국안전학회지
• /
• 제13권3호
• /
• pp.102-111
• /
• 1998

This study was concerned with the development of a heavy duty rust-converting agent, the function of which is to form metal complex coatings, containing vinyl halide-acrylic terpolymer emulsion, defoamer, emulsifying agent, glass flakes, chelating agent such as gallotannic acid, gallic acid, and pyrogallic acid, and other additives. The resulted emulsion products(Sample No.1~No.5) were characterized through test either in the forms of emulsions, which include Viscosity, Penetration rate, Acidity and Film drying rate test, or in the forms of coated layer on rusty steel substrates by FT-IR, which include hardness, gloss, salt spray, adhesion and flame retardant test. The test results are as follows ; Penetration rate(0.1~0.4 mm/min), Solid content(70%), Acidity (pH 1.8~2.0), Specific gravity(1.30~1.35), Film drying rate(108min, RH 40% ; 150min, RH 80%), Gloss(83~92, incident angle $60^{\circ}$; 88~97, incident angle $85^{\circ}$), Pencil hardness(4H~5H), Adhesion (100/100), Salt spray test(>720Hr), LOI(%) value(38%), Vertical burning test(UL 94-v-l). According to the various performance of specimens show above, the evaluation of the availability of this heavy duty rust-converting agent can be concluded that all the samples(No.1~No.5) are capable of being used in the field of chemical plant and in the hazard areas of fire and explosion potential. It was observed that the properties of sample No.2, especially gloss and hardness, were much better than that of the other samples.

• Composites Research
• /
• 제18권4호
• /
• pp.27-34
• /
• 2005

염수시험기를 통해 6개월 동안 염수분무시험과 염수침수시험을 수행함으로써 염수환경에 노출된 유리섬유직물페놀 복합재의 내구성을 실험적으로 조사하였다. 이때 염수환경에 노출된 시간에 따른 인장특성, 굽힘특성, 전단특성 등의 기계적 특성을 평가하고 동역학 측정장치를 적용하여 저장전단탄성계수. 손실전단탄성계수, tan $\delta$ 등의 열분석 특성을 측정하였다. 또한 적외선 분광분석기를 적용하여 염수환경에의 노출시간에 따른 화학구조의 변화를 분석하였다. 연구결과에 따르면 기계적 특성과 열분성 특성은 노출시간에 민감하게 변하며 노출시간이 길어짐에 따라 점차 감소되는 양상을 나타낸다. 그러나 강성의 경우에는 염수환경에 노출되면 복합재의 가소화로 인해 노출의 초기에는 감소하기 시작하고 노출시간이 길어짐에 따라 복합재의 팽창, 수지의 소성화, 가교 결합의 증가 등으로 인해 다소 증가하는 양상을 나타내지만 노출시간이 더욱 더 길어지면 점차 감소할 것으로 추측된다. 또한 FT-IR 선도에서의 피크 형상과 위치는 노출시간에 큰 영향을 받지 않으며 피크 세기는 노출시간에 따라 달라진다. 마지막으로 염수침수환경은 염수분무환경에 비해 유리섬유직물/복합재의 내구성에 더욱 심각한 영향을 미침을 알 수 있었다.

• 한국건축시공학회:학술대회논문집
• /
• 한국건축시공학회 2005년도 춘계 학술기술논문발표대회 논문집
• /
• pp.13-16
• /
• 2005

Generally, as corrosive protection processing of a steel structure, zinc galvanizing and heavy duty coating paint are applied. However, zinc galvanizing has the difficulty of restriction of a size, or on-site construction. Moreover, heavy duty coating paint has a problem with many administrative and maintenance expenses with short problem of adhesion, corrosion generating of a damage portion, and maintenance management cycle. In this study, a salt water spray test, CASS test, and the electrochemistry examination were carried out for the thermal metal spray method of construction for corrosive protection performance evaluation. Moreover, the corrosive protection life of a thermal metal spray method of construction was quantitatively calculated on the basis of this experiment. in consideration of LCC, the economical efficiency of a general corrosive protection method of construction and a thermal metal corrosive protection method of construction was compared. Consequently, although initial construction expense was estimated 16 to $30\%$ high, as for a thermal metal spray method of construction, it turns out that the administrative and maintenance expenses for 100 years became cheap 9.3 to 13 or more times.

• 자원환경지질
• /
• 제55권3호
• /
• pp.281-293
• /
• 2022

연백, 연단, 밀타승으로 대표되는 납계열 안료의 대기환경에 따른 열화특성을 규명하였다. 자외선에 노출된 채색시편들은 모두 색차가 4~31로 어두워졌으나 성분에 변화는 없었다. CO₂는 시편의 색상 뿐 아니라 성분 변화에 큰 영향을 주지 못하였다. 반면 NO₂에 노출된 시편들은 색변화가 크게 나타나고 Lead nitrate(Pb(NO₃)₂)와 같은 2차 생성물이 확인되었다. 연백과 연단은 NO₂에 의한 색차가 각각 2와 10으로 시험 전에 비해 어두워졌으나 밀타승은 색차가 5이고 시험 전에 비해 밝게 변했다. 이를 통해 CO₂와 NO₂가 동일한 농도일 경우 CO₂에 비해 NO₂가 안료 보존에 영향력 있는 대기환경 인자임을 확인할 수 있다. 미세먼지에 존재하는 염의 영향을 보기 위해 5% NaCl(in distilled water)를 제조하여 염수 분무 시험을 실시하였다. 그 결과 연백, 연단, 밀타승 모두 시편 색변화와 함께 표면에 2차 생성물이 형성되었다. 이로 인해 아교도막이 박락되거나 hole이 형성되었으며, 생성물을 중심으로 색상이 변하였다. 또한 염수분무 후 XRD 피크 강도와 결정도가 함께 낮아진 것을 볼 수 있다. 염수분무 후 시료의 성분분석 결과 연백의 경우 Litharge가, 밀타승의 경우 Litharge와 Minium이 새로 형성되었다. 이를 통해 채색안료의 보존에 영향력 있는 대기환경 인자는 자외선, NO₂, 수용성 염임을 확인하였고 특히 납계열 안료 중 밀타승의 안정성이 다른 안료에 비해 낮은 것을 알 수 있었다.