• Title/Summary/Keyword: Sacrificial anode effect

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A study on the performance of the sacrificial anode used for cathodic protection of a marine bridge after 8 years (해상 교량에 설치된 희생양극식 전기방식의 8년 이후의 성능에 관한 연구)

  • Jeong, Jin-A;Ha, Ji-Myung;Lee, Du-Young;Lee, Sang-Deuk
    • Journal of Advanced Marine Engineering and Technology
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    • v.40 no.6
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    • pp.510-515
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    • 2016
  • Recently, corrosion occurred on the piles of a marine bridge located on the NamHae expressway in Korea. A sacrificial anode cathodic protection system was installed to prevent corrosion damage in the marine bridge. In the case of the marine bridge in this study, the sacrificial anode cathodic protection system was applied at the tidal and splash zones of the piles because the upper part of the structure was not corroded, and because corrosion occurs at the tidal and splash zones due to sea tides. To verify the performance of the sacrificial anode cathodic protection system 8 years later, cathodic protection (CP) current, CP potential, and degree of depolarization were measured. The experimental results on the performance of the sacrificial anode cathodic protection system from a total of 60 piles were classified into 4 categories: good CP effect results (13 piles), partial CP effect results (27 piles), temporarily erroneous results (5 piles), and need for maintenance because of delamination (15 piles). It was determined that additional repairs are required, such as the application of bulk anodes and jacket casings, for piles where the CP effect is poor.

A Study on Monitoring of Mitigation of Rail Corrosion using Sacrificial Anode Cathodic Protection Method (희생양극법을 적용한 철도 레일의 방식효과 모니터링 연구)

  • Choi, Jung-Youl;Park, Jong-Yoon;Lee, Kyu-Yong;Chung, Jee-Seung
    • The Journal of the Convergence on Culture Technology
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    • v.5 no.4
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    • pp.367-371
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    • 2019
  • In this study, we proposed the sacrificial anode cathodic protection method as a countermeasure to reduce the corrosion of railway rails under oceanic climatic conditions and proved the anticorrosive effect experimentally. In addition, the proposed sacrificial anode cathodic protection method were tested on site to examine long-term rail corrosion monitoring and field applicability for more than 26 months and to prove the effectiveness of rail corrosion. As a result of monitoring the corrosion state using the cellophane tape method, the appearance of the applied sections with sacrificial anode cathodic protection method was good at the present time about 26 months after the field test laying, and no abnormalities and other abnormalities of the rail welded section and the rail web were found. Hence, in places where no sacrificial anodes were installed, rust progressed rapidly. In addition, the proper spacing of sacrificial anodes was found to form the most stable corrosion coating at 1.0 ~ 1.5m. After about 26 months of monitoring, the installation of sacrificial anodes could help stabilize the overall rail corrosion level, even if the spacing was somewhat wider.

A Study on the Steel Anticorrosive Effect of Fiber-Reinforced Cement Composite (FRCC) by using Metal Fibers (금속섬유를 이용한 섬유보강 시멘트 복합재료(FRCC)의 철근 방식 효과)

  • Choi, Hyeong-Gil;Choi, Hee-Sup
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.23 no.4
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    • pp.23-30
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    • 2019
  • Fiber-Reinforced Cement Composite (FRCC) is known to be effective in mechanical effects such as cracking width control as well as steel anticorrosive effect. In this study, we examined about steel anticorrosive effect by using metal fibers including zinc fibers by accelerated corrosion test. Moreover, it was examined for salt penetration, sacrificial anode effect and formation of electric circuit that was significant effect on the steel anticorrosive effect. As a result, Steel anticorrosive effect was confirmed with mixed metal fibers on FRCC. Especially, In the case of zinc fibers with a high sacrificial anode effect, it was confirmed that the suppression of penetration and corrosion resistance were improved.

Apparatus on Corrosion Protection and Marine Corrosion of Ship (선박의 해양 부식과 부식방지 장치)

  • Kim, Seong-Jong
    • Journal of the Korean institute of surface engineering
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    • v.44 no.3
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    • pp.105-116
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    • 2011
  • Ships and offshore structures are exposed to harsh marine environments, and maintenance and repair are becoming increasingly important to the industry and the economy. The major corrosion phenomenons of metals and alloys in marine environment are pitting corrosion, stress corrosion cracking, crevice corrosion, fatigue corrosion, cavitation-erosion and etc. due to the effect of chloride ions and is quite serious. Methods of protection against corrosion can generally be divided into two groups: anodic protection and cathodic protection. Anodic protection is limited to the passivity characteristics of a material in its environment, while cathodic protection can apply methods such as sacrificial anode cathodic protection and impressed current cathodic protection. Sacrificial anode methods using Al and Zn alloys are widely used for marine structures and vessels intended for use in seawater. Impressed current cathodic protection methods are also widely used in marine environments, but tend to generate problems related to hydrogen embrittlement caused by hydrogen gas generation. Therefore, it is important to the proper maintenance and operation of the various corrosion protection systems for ship in the harsh marine environment.

Distribution of Cathodic Protection Potential for Concrete Slab Specimens at Diverse Environmental Conditions

  • Jin, Chung-Kuk;Jeong, Jin-A
    • International Journal of Ocean System Engineering
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    • v.3 no.2
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    • pp.90-94
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    • 2013
  • This study represents the recent laboratory results from cathodic protection (CP) system with the use of sacrificial anodes at different environmental conditions (temperature of $10^{\circ}C$ and $40^{\circ}C$). Specimens were slab type with a dimension of $500mm{\times}50mm{\times}100mm$, and concrete cover thickness were 25mm. Zinc mesh and/or bulk type anodes were installed at the center of specimen to confirm the distance that CP system has influences on the specimen to distribute uniform CP current to rebar. Two different kinds of temperature condition were applied to verify the effect of temperature. Experiments were conducted for 60 days, and the distribution of potential and current that supplied from anode to rebar was measured. From the results, CP potential was varied with time, and temperature played an important role in CP potential variations. Current was also changed with time, and current distribution could be improved by installing additional bulk type anode.

Cathodic Protection Behavior of Coastal Bridge Structure with Sacrificial Anode Cathodic Protection System (희생양극식 음극방식이 적용된 해안 교량 구조물의 방식거동)

  • Ha, Ji-Myung;Jin, Chung-Kuk;Jeong, Jin-A
    • Corrosion Science and Technology
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    • v.11 no.6
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    • pp.242-246
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    • 2012
  • This measurement represents the effectiveness of sacrificial anode cathodic protection (SACP) system in a coastal bridge structure. To verify the cathodic protection (CP) effect, the monitoring sensor (DMS-100) that could measure potential, corrosion rate, current, concrete resistivity, and temperature was embedded. The measurement conducted for three years after CP system was installed. Specifically, due to the fact that fresh water and sea water was repeated in the bridge structure, this bridge structure presented special CP behavior. Measurement factors were CP potential, CP current, concrete resistivity, and depolarization potential. In addition, visual inspection was also carried out. As a result of current and depolarization measurement, CP system was well activated in most piers.

A Study on the Electrochemical Properties Fabrication Process of Mg-Ca Sacrificial Anode for the Corrosion Protection of Steel Structures (철 구조물의 부식방지를 위한 Mg-Ca 희생양극의 전기화학적 특성과 제조에 관한 연구)

  • Park, Kang-Geun;Kim, Hye-Sung
    • Journal of Korean Association for Spatial Structures
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    • v.6 no.4 s.22
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    • pp.73-80
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    • 2006
  • It is an object of the present paper to investigate a electrochemical properties of Mg-based sacrificial anodes and the effect of calcium added from calcium chloride into magnesium on the melt protection during the melting. Electrochemical data will be correlated with processing control variables, and the microstructural change by the addition of CaCl2. Small addition of calcium into magnesium from CaCl2 imparts beneficial effect in electrochemical properties of Mg alloys, primarily, through microstructural modifications. In addition, the protection effect of the melts surface of Ca with low melting point modification is obtained by adding Ca not more than 0.6%.

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Corrosion Resistance Evaluation of Aluminum Thermal Spray Coated AA5083-H321 (알루미늄 열용사 코팅된 AA5083-H321의 내식성 평가)

  • Il-Cho Park;Sungjun Kim;Min-Su Han
    • Corrosion Science and Technology
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    • v.22 no.2
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    • pp.108-114
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    • 2023
  • In this study, anti-corrosion effect was investigated through various electrochemical experiments after applying Al thermal spraying technology to AA5083-H321. Open circuit potential and anodic polarization curves were analyzed through electrochemical experiments in natural seawater. The shape of the surface was observed using a scanning electron microscope (SEM) and a 3D microscope before and after the experiment. Component and crystal structure were analyzed through EDS and XRD. As a result, the surface roughness of AA5083-H321 and the Al thermal sprayed coating layer increased due to surface damage caused by anodic dissolution reaction during the anodic polarization experiment. The corrosion rate of AA5083-H321 was relatively low because the Al thermal spray coating layer contained structural defects such as pores and crevices. Nevertheless, the open circuit potential of the Al thermal spray coating layer in natural seawater was measured about 0.2 V lower than that of AA5083-H321. Thus, a sacrificial anode protection effect can be expected.

Effect of Additional Elements on Efficiency of Al and Zn Sacrificial Anode for Naval Vessels (함정용 Al 및 Zn 희생양극의 효율에 미치는 첨가원소 영향)

  • Choi, Woo-Suk;Park, Kyung-Chul;Kim, Byeong-Ho
    • Journal of Navigation and Port Research
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    • v.39 no.4
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    • pp.277-283
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    • 2015
  • MS(Mild Steel), HTS(High Tensile Steel), HYS(High Yield Steel), AL(Aluminum Alloy) and Composite Materials are used for vessels. Steel Materials are mostly used for vessels because body of a ship have to perform the basic functions such as watertight, preserving the strength and supporting the equipments. The vessels primarily carry out a mission at ocean, so that body of a ship is necessarily rusted. There are several methods to protect the corrosion of vessels such as painting, SACP(sacrificial anode cathodic protection) and ICCP(impressed current cathodic protection). For the sacrificial anode cathodic protection, Al and Zn alloys are normally used. Heavy metals are added to the Al and Zn Alloys for improving the corrosion properties but they are so harmful to the human and environment. Therefore, the use of these heavy metals is strictly regulated in the world. In this paper, Al and Zn Alloys are made by adding the trace elements(Ma, Ca, Ce and Sn) which is not harmful to the human and environment. SEM, XRD, Potentiodynamic Polarization test and Current Efficiency test are conducted for evaluation of Al and Zn Alloys. As a result of the experiment, Al-3Zn-0.6Sn and Zn-3Sn Alloys are more efficient than other Alloys.

A Study on the Effect of the ICCP System in Reinforced Concrete Specimens of Slab Type

  • Jeong, Jin-A;Ko, Kwon-Heum;Kim, Mun-Su;Lee, Du-Hyeong
    • Corrosion Science and Technology
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    • v.17 no.6
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    • pp.272-278
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    • 2018
  • Reinforced concrete (RC) has been used as a construction material in various environments, such as airports, bridges, and ocean concrete structures, etc. Over time, however, rebar in the concrete is prone to corrosion from environmental forces and structural defects of the concrete. Cathodic protection (CP) was invented to prevent problems with corrosion and is widely used for different applications. Cathodic protection is divided into two types: sacrificial anode cathodic protection (SACP) and impressed current cathodic protection (ICCP). There are several limitations to the use of sacrificial anode cathodic protection in complex reinforced concrete structures, including concrete resistivity, throwing power of the CP, and environmental conditions. These limitations can affect the protection performance of SACP. Therefore, we used impressed current cathodic protection in our study. We tested Ti-Mesh, Ti-Rod, and Ti-Ribbon anodes in slab type reinforced concrete specimens. Electrochemical tests were conducted to confirm the impressed current cathodic protection performance under different environmental conditions.