• Title/Summary/Keyword: SS41

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A Comparison study on cross and coaxial nozzle characteristic by using CW Nd:YAG Laser (연속파형 Nd:YAG 레이저 용접에서 크로스노즐과 동축노즐 특성 비교)

  • Lee, Ka Ram;Hwang, Chan Youn;Park, Eun Kyeong;Yoo, Young Tae
    • Laser Solutions
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    • v.16 no.3
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    • pp.11-21
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    • 2013
  • As parts are becoming more complex and smaller with the development of new materials, high-quality laser precision processing is getting the limelight. Laser enables quick processing and less deformation of materials. It also enables welding with diverse materials. In this study, the pole rod and tap for the secondary battery were laser-welded using cross and coaxial nozzles. The results of the comparative analysis of cross and coaxial nozzles according to the processing parameters showed that the coaxial nozzle had more sensitive welding characteristic to the nozzle position or pressure than the cross nozzle. This indicated that the processing parameters should be carefully determined for the welding with the coaxial nozzle. The pole rod and tap were welded together in a form of T joint to improve the output of the secondary battery, and the cross nozzle had a better welding characteristic than the coaxial nozzle.

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A Study on the Monitoring of Pressure Vessel Safety during Hydrotest by Acoustic Emission (AE에 의한 압력용기의 안전성평가에 관한 연구)

  • Lee, J.S.;Cho, K.S.;Choi, J.M.;Chang, H.K.;Oh, S.K.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.8 no.1
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    • pp.12-21
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    • 1988
  • The behaviour of pressure vessel made of SS41 steel was investigated during hydrotest. AE tests were carried out for the vessels in as-manufactured, V-notched and weld-cracked state using microcomputer-based AE instrumentation. The following results were obtained: 1) In the case of source location using cylindrical program, to minimize the error of source location, the difference of max. Delta T values measured from each sensor should be kept as small as possible. 2) When crack grew, AE event rate increased continuously but AE event from the inclusions occurred intermittently, so by analyzing event rate, the source of AE could be derived. 3) From the spot welding part of supporter, many events with low energy occurred independent of Kaiser effect, which could be confirmed by analyzing energy parameter. 4) The b-value from the tensile specimen of was lower than that from normal specimen and the b-value from crack propagation was lower than that from deformation, so by analyzing peak amplitude distribution, the source mechanism could be derived from the b-value.

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Erosion Damage of Ultrasonic Vibrator Tip in Marine Sludge Oil Environment -as for oil temp. change- (선박 슬러지유 환경에서의 초음파진동자 선단의 침식손상(1) -유온도의 변화에 대해서-)

  • 이진열;정지선;하만식;한원희
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.7 no.2
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    • pp.1-11
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    • 2001
  • Many investments and works being continued to preserve green ocean in each countries of the world. Especial1y, the researches on the prevention of marine oil pollution being strengthened. It is not easy to disclose sludge oils that were produced necessarily in the ships operation, so that they are transferred to shore treating facility after collected inside the ship's sludge tank mostly. However, this shore transferring method is not only costly and time consuming but also entails risk of oil pollution. In this regard, it will be the best way to manage the sludge oils inside ship itself. The purpose of this study is to device an ultrasonic breaking systems which recycle the sludge oil from ships into usable oil to be burnt. In this paper, the first place, matrix structures of sludge fuel oil(SFO) and sludge lubricating oil(SLO) with the irradiation time for ultrasonic vibrator were interpreted. And, erosion damage for vibrator horn tip which is one of important part of ultrasonic breaking systems was examined under such an environment of the sludge oils. The material for horn tip is being made of SS41 steel and its erosion phase was investigated with variation of the vibration amplitude of 50${\mu}{\textrm}{m}$ and 24${\mu}{\textrm}{m}$ as well as the change of temperature in the oil environments. It is suggested that the experimental results can be helpful to the development of sludge oil disposing systems for the vessel.

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Fatigue Crack Propagation Behaviors on Tensile and Compression Residual Stresses in Weld Zone (용접부의 인장 및 압축잔류응력에 관한 피로균열 전파거동)

  • 이하성;강동명
    • Journal of the Korean Society of Safety
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    • v.9 no.3
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    • pp.13-21
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    • 1994
  • Effects of tensile and compression residual stresses in the welded SS41 and A17075-76 on fatigue crack propagation behavior are investigated when a crack propagates from residual stresses region. We propose the fatigue crack growth equation on tensile and compression residual stresses in welded metal. The results obtained in this experimental study are summarized as follows . 1 ) A fatigue crack growth equation which applied fatigue fracture behavior of the welded metal is proposed. (equation omitted) where, $\alpha$, $\beta$, ${\gamma}$ and $\delta$ are constants, and R$_{eff}$ is effective stress ratio [R$_{eff}$=(Kmin+Kres)/(Kmax+Kres)], Kcf is critical fatigue stress intensity factor. The constants are obtained from nonlinear least square method. The relation between crack length and number of cycles obtained by integrating the fatigue crack growth rate equation is in agreement with the experimental data. 2) The experimental results confirmed that the cause of crack extension and retardation by residual stresses has relation to the phenomenon of crack closure. 3) The relaxing trend of residual stresses by the crack propagation was greater In case of compressive residual stress than that of tensile residual stress in the welded metal.tal.

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Mechanical Properties of Metal/Ceramic FGM made by Thermal Spraying Method (용사법에 의해 제작된 금속/세라믹 경사기능 재료의 기계적 특성)

  • Kim, Y.S.;Nam, K.W.;Kim, H.S.;Oh, M.S.;Kim, K.S.
    • Journal of Power System Engineering
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    • v.2 no.3
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    • pp.41-48
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    • 1998
  • This study was aimed at development of fabrication process of functionally graded materials(FGM), consisting of metal and ceramic by thermal spraying method. NiCrAIY/$Al_2O_3$ FGM were made by using plasma spraying onto the SS400 carbon steel substrate. And mechanical properties such as microhardness, thermal shock resistance and adhesive strength of the coating layer were investigated. Adhesive strength was evaluated by acoustic emission method. It was resulted that NiCrAIY/$Al_2O_3$ FGM made by thermal spraying method showed excellent thermal shock resistance and adhesive strength compared to the other lamellar structures of sprayed coatings and that AE is useful tool to evaluate the defect of thermal sprayed coating layer.

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Assessment of Effluent Limitation for K Leather Industry Wastewater (K피혁폐수 처리시설에 대한 배출허용기준 평가)

  • Yang, Hyung-Jae;Kwon, Oh-Sang;Kim, Jae-Hoon;Lee, Sung-Jong;Jung, Dong-Il;Kim, Sang-Hoon
    • Journal of environmental and Sanitary engineering
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    • v.22 no.2
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    • pp.41-52
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    • 2007
  • K leather industry wastewater treatment plant(advanced treatment process) was selected to evaluate effluent quality and pollutants removal efficiencies. $BOD_5$ concentration of effluent was $3.95mg/{\ell}$ and its removal efficiency was 99.8%. Also, most of other pollutants removal efficiencies were over 90% as well. And 95% reliability of effluent concentration were $106.8mg/{\ell}$ of CODmn, $86mg/{\ell}$ of SS, $72.04mg/{\ell}$ of TN that is greater than the effluent limitation, $0.98mg/{\ell}$ of ABS, $1.8mg/{\ell}$ of n-Hexane, $9.7mg/{\ell}$ of $BOD_5$ and $0.11mg/{\ell}$ of Cr.

An Effect of Load on Surface Roughness on Surface Rolling of Ground Mild Steel (연삭가공된 강재의 표면 Rolling시 가압력이 표면 조도에 미치는 영향)

  • Kim, Hee-Nam
    • Journal of the Korean Society of Safety
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    • v.2 no.1
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    • pp.31-41
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    • 1987
  • The surface rolling method which is one of the plastic deformation processes increases the surface roughness with reduction of diameter and hardness. In this study, three NACHI 6000 ZZ bearing were used for surface rolling tool on a mild steel. The following results have been obtained with the mild steel. 1) The load is major factor in getting fine surface roughness of roller fininshing after grinding. The optimal surface roughness of SS40 steel can be obtained at the contact pressure of $210kgf/cm^2$. But, Better surface roughness can not be expected, Due to flaking phenomena at more than 300 kgf/cm of contact pressure. 2) At the contact pressure range of $200kgf/cm^2{\sim}210kgf/cm^2$ for optimal surface roughness, The surface hardness increased to Hv 200~Hv 240 from Hv 125 before surface rolling. 3) Within the diameter variation of $13{\mu}m$ the surface roughness and the surface hardness were increased, but out of variation of $14{\mu}m$. The surface roughness become worse and the surface hardness was increased.

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Friction and Wear at Dry Sliding Low Carbon Steel Surfaces Under Vacuum Conditions (진공분위기 내에서 건조마찰 미끄럼운동을 하는 저탄소강 표면의 마찰마모 특성)

  • 공호성;윤의성;권오관
    • Tribology and Lubricants
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    • v.10 no.3
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    • pp.29-38
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    • 1994
  • The friction and wear of mild steel at dry sliding surfaces under different vacuum conditions have been investigated to understand the wear mechanisms. For the test, a ball-ondisk typed wear-rig has been built and implemented, allowing control of sliding speed, load and vacuum. Results show that, at a high sliding velocity, friction of low carbon steel (SS41) under a high vacuum is much higher than that of ambient condition and wear is much severer. It is due to lack of effective oxidation film formation on which steel surfaces could protect themselves against the severe wear. It has been shown, however, that there is a critical regime with contact conditions (at a low sliding velocity, a low load, and under a medium vacuum) at which effective, protective films of low carbon steel have been built on the surfaces in a friction process with a self-regulating way, resulting in both very low coefficients of friction (about 0.3) and mild wear. In order to investigate the protective films on steel surfaces, the worn surfaces and the wear debris have been experimentally analyzed with SEM, AES/SAM and XRD. A theoretical analysis of frictional heating at sliding surfaces, and an experimental analysis of the influence of oxidation wear under various vacuum conditions are described. The important variables on which self-formations of protective films at dry sliding surfaces depend, and the wear mechanisms are also investigated.

Comparison of the Performance of Chamber and Bag Digesters for Solid State Anaerobic Digestion of Separated Solid Fraction of Swine Manure

  • Lee, Jaehee;Lee, Seunghun;Kim, Eunjong;Jo, Hyunsoo;Ahn, Heekwon
    • Korean Journal of Soil Science and Fertilizer
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    • v.48 no.2
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    • pp.94-99
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    • 2015
  • The performance of chamber and bag digesters for solid state anaerobic digestion (SS-AD) of separated solid fraction of swine manure was investigated using lab-scale digester (4,460 mL total volume and 1,800 mL of effective volume) operating at $37^{\circ}C$ for 63 days. The performance of two different digester types was evaluated in terms of the kinetic constants of methane production obtained from the Gompertz and Gaussian equations. Methane production potential of chamber and bag digester was 202 and $218N{\cdot}mL$ $CH_4/g$ VS. Time to produce 95% methane production potential (T95) and calculated effective anaerobic digestion time were 55.5 days and 41.8 days for chamber digester and 52.8 days and 43.5 days for bag digester, respectively. Our results reveal that the performance was not significantly different between chamber and bag digester.

Studies on the Environmental Pollution in Gwangju Area -A Study on Water Pollution of Gwangju Stream- (광주시의 환경오염에 관한 조사연구 (수질 오염에 관하여))

  • 김병환;강영식
    • Journal of Environmental Health Sciences
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    • v.7 no.2
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    • pp.97-105
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    • 1981
  • Water Pollution of Gwangju Stream was examined for four months from 22 March 1981 to 7 June, 1981. For checking the water pollution, 6 sampling positions were selected 5 from main stream. We assumed that the water pollution of Gwangju stream was due to the organic materials, which came from the domestic sewage. The apparatus for this test were pH meter (Orion model 301), Dissolved Oxygen & Temperature meter(Delta model 1010). The results we obtained are as follows: 1. The average range for mid-stream(sp. 3, 4) was 3. 10~2.73ppm of Dissolved Oxygen(DO), 80.23~102.95ppm of Biochemical Oxygen Demand (BOD), 195. 10~165.90ppm of Suspended Solid (SS), 6.6~6.7 of pH. 2. The plankton identification in this survey period showed Cyanophyceae is 4 genera 5 species, Bacillariophycea 11 genera 14 species, Chlorophyceae 8 genera 15 species and Zooplankton 6 genera 7 species: total 29 genera 41 species. 3. To appear dominant plankton in polluted water, there were Paramecium, Euglena and Oscillatoria. 4. The results of biological water analysis were as follows: st. 1 was B-mesosaprobic to oligosaprobic, but st. 4 and st. 5 at stream in the midtown area seemed to be polysaprobic.

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