• Title/Summary/Keyword: SPCC

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Fatigue Strength Evaluation of Adhesive Bonded and Mechanical Pressed Joints of Cold Rolled Steel Sheet (냉간압연강판 접착 및 기계적 프레스 접합부의 피로강도 평가)

  • Kim, Ho-Kyung
    • Journal of the Korean Society of Safety
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    • v.25 no.1
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    • pp.1-8
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    • 2010
  • The tensile and fatigue experiments were conducted with tensile-shear specimens for investigating the strength of adhesive bonded and mechanical press joints of SPCC steel sheet used in the field of the automobile industry. The optimal punch press force was evaluated 50kN for combining epoxy adhesive bonding and mechanical press joining with a diameter of 8.3mm using SPCC sheet with a thickness of 0.8mm. The combining epoxy adhesive bonding and mechanical press joining exhibits the maximum tensile force of 750N. The fatigue strengths of the combination of adhesive bond and mechanical press joint and pure adhesive joint were evaluated 370N and 320N at 106cycles, respectively. These values correspond to 22% and 20% of their maximum tensile forces, respectively. However, the fatigue strength of the combination of adhesive bond and mechanical press joining was much lower than that of pure mechanical press joining.

Evaporative Heat Transfer Characteristics of Droplet on Oxi-nitriding Surface (산질화 표면에서 액적의 증발열전달 특성)

  • Kim, Dae Yun;Lee, Seong Hyuk
    • Journal of ILASS-Korea
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    • v.21 no.1
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    • pp.53-57
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    • 2016
  • The present study aims to experimentally investigate the evaporative heat transfer characteristics of Oxi-nitriding SPCC surface. Moreover, the heat transfer coefficient was examined with respect to surface temperature during droplet evaporation. In fact, the nitriding surface showed significant enhancement for anticorrosion performance compared to bare SPCC surface but the thermal resistance also increased due to the formation of compound layer. From the experimental results, the evaporative behavior of sessile droplet on nitriding surface showed similar tendency with the bare surface. Total evaporation time of sessile droplet on the nitriding surface was delayed less than 5%. The difference in heat transfer coefficient increased with the surface temperature, and the maximum difference was estimated to be around 11% at $80^{\circ}C$ surface. Thus, this nitriding surface treatment method could be useful for seawater heat exchanger industries.

Friction characteristics of sheets for the Die Temperature and the Treating Conditions (금형의 온도와 처리 상태에 따른 판재의 마찰특성)

  • 송광헌;이재동;최이천;서대교
    • Transactions of Materials Processing
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    • v.8 no.3
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    • pp.245-251
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    • 1999
  • In this study, the experimental considerations of the friction factors are presented in a few cases. The friction factors in the cases of, first, the drawing quality material, SPC3C through the non-coated die of base material. GC30, secondly, SPCC through the Cr-coated GC30 die, and lastly. SPCC through the TD heat treated STD11 die, are measured experimentally both for the increasing die temperature and the blank holding forces. The results show no considerable variations of the value of friction coefficients according to the change of both the die temperature and the die treating conditions.

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Study on the shear surface factors in fine blanking process (파인 블랭킹 공정에서 전단면에 영향을 미치는 요소에 관한 연구)

  • Lee, Choon-Kyu;Lee, Jong-Gu;Ryu, Je-Gu
    • Design & Manufacturing
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    • v.2 no.2
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    • pp.38-42
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    • 2008
  • This study is performed for investigating the effects of shearing characteristics in fine blanking, such as camber, burr-height and dimensional accuracy, etc by experiments. Conventional hydraulic press equipped with specially designed hydraulic unit is used for experiments. Cold rolled steel sheet(3.0mm) materials which got properties, 2212.39kgf of maximum, $29.490kgf/mm^2$ of stress and 41.33% of strain were used. it can be concluded that the center distance of vee indenter ring can be obtained 2.0mm in SPCC 3.0t.

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Adhesion Properties of Zn Alloy Thin Films Formed by PVD on SPCC Steel Plate (SPCC 강판위에 형성된 PVD 아연합금박막의 밀착특성)

  • Bae, Il-Yong;Kim, Yeon-Won;Lee, Hong-Chan;Yang, Ji-Hun;Jeong, Jae-In;Lee, Myeong-Hun
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2009.10a
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    • pp.254-254
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    • 2009
  • 기판에 증착된 금속의 중요변수중 하나인 밀착성은 여러 가지 방법에 의해 연구되고 있다. 따라서, 본 연구에서는 PVD법에 의해 제작된 Zn-Mg박막의 밀착성을 스크래치 테스법에 의해 그 특성을 살펴 보았다. 즉, Mg함량의 증가에 따라 모재 표면의 결정립 미립화에 의해 증착금속의 박리폭이 감소하는 경향을 보였다. 이와 같은 이유는 Mg의 함량이 증가할수록 미립화된 Zn-Mg박막의 결정입내를 둘러싸는 입계의 상대적 면적이 증가하여 활성적으로 작용하게 되고, 활성적인 입계는 모재와 박막사이에 결합력을 강화시키는 역할을 하기 때문이다. 이것은 표면에너지가 높은 (002)이 많이 배향된 증착금속 일수록 모재와 박막의 밀착성을 향상시키는 것처럼 상대적 입계면적이 증가되고, 활성화된 입계의 영향은 밀착성을 향상시키는 요인으로 작용하는 것으로 사료된다.

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Fatigue Strength Evaluation of the Clinch Joints of a Cold Rolled Steel Sheet

  • Kim, Ho-Kyung
    • International Journal of Railway
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    • v.2 no.4
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    • pp.131-138
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    • 2009
  • Static tensile and fatigue tests were conducted using tensile-shear specimens to evaluate the fatigue strength of a SPCC sheet clinch joint. The maximum tensile strength of the specimen produced at the optimal punching force was 1750 kN. The fatigue endurance limit (=760 N) approached 43% of the maximum tensile load (=1750 N) at a load ratio of 0.1, suggesting that the fatigue limit is approximately half of the value of the maximum tensile strength. The FEM analysis showed that at the fatigue endurance limit, the maximum von-Mises stress of 373 MPa is very close to the ultimate tensile strength of the SPCC sheet (=382 MPa).

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The suggestion of Steel Plate-Concrete Composite Beam Shape with Bolts (볼트 체결형 강판-콘크리트 합성보의 형상 제안)

  • Cho, Tae-Gu;Choi, Byong-Jeong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.7
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    • pp.305-314
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    • 2018
  • The steel-plate concrete composite beam is composed of a steel plate, concrete and a shear connector to combine the two inhomogeneous materials. In general, the steel plate is assembled by welding an existing composite beam. In this study, a new steel-plate concrete composite (SPCC) beam was developed to reduce the size of the shear connector and improve its workability. The SPCC beam was composed of folded steel plates and concrete, without any shear connector. The folded steel plate was assembled with high strength bolts instead of welding. To improve the workability in field construction, a hat-shaped cap was attached in the junction with the slab. Monotonic two-point load testing was conducted under displacement control mode. The flexural strength of the SPCC beam specimen was calculated to be 76% of that of the complete composite beam by using the plastic stress distribution method and strain compatibility method. The cap acted as the stud and accessory. The synthesis rate could be increased by controlling the gap of the cap, and the bending performance could be evaluated by using the strain fitting method considering the synthesis rate of the SPCC beam.

Corrosion Resistance of SPCC, SPFC590, SPFC780 Steel by Organic/Inorganic Hybrid Solution (Case of different SiO2 polysilicate under a constant melamin) (유/무기하이브리드 용액에 의한 SPCC, SPFC590, SPFC780 강판의 내식성 (일정한 멜라민에서 SiO2 polysilicate 양이 다른 경우))

  • Nam, Ki-Woo;Jeong, Hee-Rok;Lee, Kwang-Ho
    • Journal of Power System Engineering
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    • v.21 no.2
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    • pp.5-13
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    • 2017
  • This study has developed an organic/inorganic hybrid solution according to amount of $SiO_2$ polysilicate, and the amount of melamine is constant. The three types of cold rolled steel were evaluated a corrosion resistance properties by using these solutions. $US_3M_3$ and $US_{11}M_3$ solutions were generate a lot of corrosion. $US_7M_3$ solution was excellent in corrosion resistance, regardless of the steel type. The appearance of coating by $US_3M_3$ and $US_{11}M_3$ solutions were bumpy surface, and were a lot of fine defects. $US_7M_3$ solution was made a sophisticated molecular cross-linking structure inside the coating, it was a slick surface. Other characteristics are exhibited the excellent property for all solutions.

Evaluation of Analytical Parameters on Forming Limit Diagram based on Initial Geometrical Instability (초기 형상 불안정성 기반 성형한계선도의 이론적 변수에 따른 성형 한계영역 평가)

  • Noh, H.G.;Lee, B.E.;Kim, J.;Kang, B.S.;Song, W.J.
    • Transactions of Materials Processing
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    • v.23 no.4
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    • pp.199-205
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    • 2014
  • The current study examines the effect of the analytical parameter values on the theoretical forming limit diagram (FLD) based on the Marciniak-Kuczynski model (M-K model). Tensile tests were performed to obtain stress-strain curves and determine the anisotropic properties in the rolling, transverse and diagonal direction of SPCC sheet materials. The experimental forming limit curve for SPCC sheet material was obtained by limiting dome stretching tests. To predict the theoretical FLD based on the M-K model, the Hosford 79 yield function was employed. The effects of three analytical parameters - the exponent of the yield function, the initial imperfection parameter and the fracture criterion parameter - on the M-K model, were examined and the results of the theoretical FLD were compared to the experimentally measured FLD. It was found that the various analytical parameters should be carefully considered to reasonably predict the theoretical FLD. The comparison of the acceptable forming limit area between the theoretical and experimental FLD is used to compare the two diagrams.

Fatigue Strength Evaluation of SPCC Cross-Tension Spot Weld Joints (냉간 압연강판 십자형 점용접부의 피로강도 평가)

  • Kim, Ho-Kyung;Choi, Deok-Ho;Yang, Kyoung-Tak
    • Journal of the Korean Society of Safety
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    • v.21 no.5 s.77
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    • pp.17-21
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    • 2006
  • In this study, SPCC cross-tension type specimens produced under various spot welding conditions were tensile and fatigue tested. Decrease of 2 kA in normal current condition of 10 kA caused a large amount of reduction in both static joining strength and fatigue life. And 2 kA increase resulted in increase of static joining strength and an increase in low cycle regime but a decrease in high cycle regime, revealing the fact that fatigue strength rather than static joining strength would be a major factor during design process in view of the body endurance. As a results of estimating the fatigue lifetimes of various types of spot weld specimens. equivalent stress intensity factor is the proper parameter for predicting the lifetimes of various types of specimens. which can be expressed as ${\Delta}K_{eq}(N/nm^{1.5})=11550N^{-0.36}_{f}$.