• Title/Summary/Keyword: SHS(Self-propagating High-temperature Synthesis)

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Preparation and Properties of Magnesia-Alumina Spinel by SHS (SHS 법에 의한 Magnesia-Alumina Spinel 제조와 특성)

  • 최태현;전병세
    • Journal of the Korean Ceramic Society
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    • v.33 no.2
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    • pp.235-241
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    • 1996
  • Self-Propagating high temperature synthesis(SHS) technique was used to synthesize the spinel phase of MgAl2O from MgO and Al powder. Processing factors such as mixing time preheating temperature and ignition catalyst were varied to determine the optimum condition to form MgAl2O4 phase. The reaction products were heat treated at the temperature range of 120$0^{\circ}C$ and 150$0^{\circ}C$. to observe phase transformation of unreacted materials. Processing factors such as 48 hrs-mixing 80$0^{\circ}C$-preheating and 20wt% KNO3-ignition catalyst were effective of the formation of MgAl2O spinel. An activation energy 49.7kcal/mol. was calculated to form a MaAl2O4 spinel from unreacted materials.

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A Study on the Synthesis of Titanium Nitride by SHS(Self-propagating High-temperature Synthesis) Method (자체반응열 고온합성법에 의한 질화티타늄 합성에 관한 연구)

  • Ha, Ho;Kim, Kwang-Rae;Lee, Hee-Cheol
    • Journal of the Korean Ceramic Society
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    • v.30 no.12
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    • pp.1096-1102
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    • 1993
  • Titanium nitride was synthesized by reacting Ti powder with nitrogen gas using SHS method. In this process, the effects of nitrogen pressure, dilution with TiN, or additiion of titanium hydride(TiH1.924) on the conversion of Ti to TiN were investigated. In particular, much effects were given to solve the problem of the conversion drop due to partial melting and subsequent sintering of Ti parciels, by controlling combustion temperature and combustion wave velocity via mixing Ti powder with TiN or/and TiH1.924. For the diluted titanium powders with TiN, the conversion close to 100% was resulted when the nitrogen pressure was over 8atm and with diluent content of 60wt%, and the self-propagating reaction was not sustained when the diluent content was higher than 60wt%. For samples mixed to be 55wt% in Ti component in the mixture of Ti, TiH1.924, and 45% TiN, the conversion was closed to 100% when the amount of titanium hydride added was over 7wt% and the nitrogen pressure was higher than 5atm. The combustion reaction, however, was not sustained when titanium hydride added was more than 10wt%.

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Systhesis and Sintering Characterization of TiC by Self-Propagating High Temperature Synthesis (SHS법에 의한 TiC의 합성 및 소결특성)

  • 이형복;정윤중;여철현;김관일
    • Journal of the Korean Ceramic Society
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    • v.27 no.1
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    • pp.118-126
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    • 1990
  • Titanium Cabride powders were prepared by the self-propagating high temperature synthesismethod in air from the mixture of metal titanium powder and carbon powder. The result are as follows : 1. The conversion effciency of higher than 95% can be obtained and the lattice constant value of the product was 4.322$\AA$. 2. The combustion mode, velocity and temperature of combustion wave was photographed using high-speed camera, and showed steady-state, velocity of 15.414mm/sec at 250$0^{\circ}C$. 3. The relative density and MOR strength of TiC sintered at 180$0^{\circ}C$ for 90 minutes by hot-pressing under the pressure of 200kg/$\textrm{cm}^2$ were 95% and 395MPa, respectively.

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Forming Mechanism of TiC Hollow Fibers during Self-Propagating High Temperature Synthesis (자전연소합성 반응중 속빈 TiC 섬유의 형성 기구)

  • 윤존도;방환철
    • Journal of the Korean Ceramic Society
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    • v.37 no.4
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    • pp.332-337
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    • 2000
  • Forming mechanism of fibrous TiC during self-propagating high temperature synthetic reaction was analyzed and suggested. It was revealed that critical temperature for the stable fiber formation was not the melting point of TiC, but the eutectic reaction temperature of TiC and C. Minimum amount of TiC diluent addition required to form fibers was calculated to be 25.6%, which was consistent with the experimental result. Synthesized fibers were found hollow tube-like. The morphology was explained by the diffusion rates of C and Ti in TiC, and by the molar volume chnage of C during the reaction. Expanding shell model was suggested for the hollow fiber formation mechanism.

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Microwave Induced Reduction/Oxidation Reaction by SHS Technique (마이크로파를 이용한 SHS 방법에 의한 분말의 산화-환원반응)

  • 김석범
    • Korean Journal of Crystallography
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    • v.9 no.1
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    • pp.44-47
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    • 1998
  • A reduction/oxidation reaction between A1 metal powder and SiO2 powder was performed by Self-propagating High-temperature Synthesis (SHS) reaction induced by microwave energy to produce a composite of Al2O3 and Si powders by using a 2.45 GHz kitchen model microwave oven. A Microwave Hybrid Heating(MHH) method was applied by using SiC powders as a suscepting material to raise the temperature of the disk samples and the heat increase rate of over 100℃/min were obtained before the reaction. The reaction started around 850℃ and the heat increase rate jumped to over 200℃/min after the reaction took place.

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Preparation of ZrB2 by Self-propagating Synthesis and Its Characteristics (자전연소합성법에 의한 ZrB2 세라믹분말합성 및 NaCl의 영향)

  • Kim, Jinsung;Nersisyan, Hayk;Won, Changwhan
    • Korean Journal of Materials Research
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    • v.24 no.5
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    • pp.255-258
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    • 2014
  • Zirconium boride is an artificial or which is rarely found in the nature. $ZrB_2$ is popular in the hard material industry because it has a high melting point, excellent mechanical properties and chemical stability. There are two known methods to synthesize $ZrB_2$. The first involves direct reaction between Zr and B, and the second is by reduction of the metal halogen. However, these two methods are known to be unsuitable for mass production. SHS(Self-propagating High-temperature Synthesis) is an efficient and economic method for synthesizing hard materials because it uses exothermic reactions. In this study, $ZrB_2$ was successfully synthesized by subjecting $ZrO_2$, Mg and $B_2O_3$ to SHS. Because of the high combustion temperature and rapid combustion, in conjunction with the stoichiometric ratio of $ZrO_2$, Mg and $B_2O_3$; single phase $ZrB_2$ was not synthesized. In order to solve the temperature problem, Mg and NaCl additives were investigated as diluents. From the experiments it was found that both diluents effectively stabilized the reaction and combustion regime. The final product, made under optimum conditions, was single-phase $ZrB_2$ of $0.1-0.9{\mu}m$ particle size.

Heat Transfer analysis for Self-propagating High Temperature Synthesis of $MoSi_{2}$ (고온자전 반응에 의한 $MoSi_{2}$ 합성법의 열전달 해석)

  • 채수원;조해규;김용석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.303-308
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    • 1994
  • The finite element method has been used to model and analyze the heat transfer phenomena during manufacturing process of MoSi $_{2}$ by SHS. For this urpose nonlinear transient heat transfer analyses by using ANSYS have been performed to compute the temperature distributiuon and the peak temperature in the test specimen. The effects of manufacturing process parameters such as a pre-heating temperature, the velocity of reaction zone have also been investigated. The results of the analysis have been compared with the experimental results.

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Effects of Reaction Parameters on the Preparation of LiMn2O4 for Lithium-Ion Batteries by SHS (리튬이온전지용 LiMn2O4분말의 자전연소합성시 반응변수의 영향)

  • Jang, Chang-Hyun;Nersisyan Hayk;Won, Chang-Whan;Kwon, Hyuk-Sang
    • Journal of the Korean Ceramic Society
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    • v.43 no.9 s.292
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    • pp.588-593
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    • 2006
  • Spinel phase $LiMn_2O_4$ is of great interest as cathode materials for lithium-ion batteries. In this study, SHS (Self propagating High-temperature Synthesis) method to synthesize spinel $LiMn_2O_4$ directly from lithium nitrate, manganese oxide, manganese and sodium chloride were investigated. The influence of Li/Mn ratio, the heat-treated condition of product have been explored. The resultant $LiMn_2O_4$ synthesized under the optimum synthesis conditions shows perfect spinel structure, uniform particle size and excellent electrochemical performances.

Synthesis of Tungsten Carbide Powders by SHS Method (SHS법에 의한 탄화텅스텐 분말 합성)

  • Jun, H.B.;Cho, D.H.;Lee, H.B.;Park, S.
    • Journal of the Korean Ceramic Society
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    • v.31 no.10
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    • pp.1159-1168
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    • 1994
  • We powders were synthesized from W powders in differnet particle sizes by Self-propagating High-temperature Synthesis process (SHS) using a chemical furnace. The effects of the mole ratio of chemical fuel content, pellet thickness and the mole ratio between carbon and tungsten (C/W Ratio) on synthesis were investigated with the tungsten powders have different particle size each other. Compositional and structural characterization of these powders was carried out by scanning electron microscope (SEM0 and x-ray diffractometer. Powder characterization was carried out by the measurement of particle size distribution with laser-particle size analyzer. The amounts of WC obtained by SHS process depend very much on the particle size of tungsten powder and heat contents given in a product, i.e. as the particle size of W powder is smaller, the amounts of WC produced increase. Also the more heat contents is given, the more amounts of WC increase. By optimizing the synthesis conditions, it is possible to fabricate WC powders which have little secondary phases (W2C, C).

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Synthesis of Titanium Silicides by Mechanical Alloying (기계적합금화에 의한 Ti Silicide 화합물의 합성)

  • 변창섭;이상호;김동관;이진형
    • Journal of Powder Materials
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    • v.5 no.4
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    • pp.250-257
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    • 1998
  • The synthesis of titanium silicides ($Ti_3Si$, $TiSi_2$, $Ti_5Si_4$, $Ti_5Si_3$ and TiSi) by mechanical alloying has been investigated. Rapid, self-propagating high-temperature synthesis (SHS) reactions were observed to produce the last three phases during room-temperature high-energy ball milling of elemental powders. Such reactions appeared to be ignited by mechanical impact in an intimate, fine powder mixture formed after a critical milling period. During the high-energy ball milling, the repeated impact at contact points leads to a local concentration of energy which may ignite a self-propagating reaction. From in-situ thermal analysis, each critical milling period for the formation of $Ti_5Si_4$, $Ti_5Si_3$ and TiSi was observed to be 22, 35.5 and 53.5 min, respectively. $Ti_3Si$ and $TiSi_2$, however, have not been produced even till the milling period of 360 min due to lack of the homogeneity of the powder mixtures. The formation of titanium silicides by mechanical alloying and the relevant reaction rates appeared to depend upon the critical milling period, the homogeneity of the powder mixtures, and the heat of formation of the products involved.

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