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Physical Properies of Polymer Cement Mortar Using Ground FRP Wastes (분쇄된 FRP 폐기물을 사용한 폴리머 시멘트 모르타르의 물성)

  • 이병기;이범재;황의환;노재성
    • Magazine of the Korea Concrete Institute
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    • v.10 no.5
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    • pp.217-225
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    • 1998
  • 분쇄한 FRP(Fiver-Reinforced Plastics) 폐기물을 사용한 폴리머 모르타르의 물성에 고나하여 조사하였다. 분쇄한 FRP 폐기물을 시멘트 모르타르의 세골재로 재활용하기 위하여 세골재에 대하여 0~50wt% 치환.사용하였고, FRP 폐기물의 사용으로 나타나는 강도 저하현상을 보완하기 위하여 3종류 폴리머 혼화제의 첨가량을 변화시켜 각종 공시체를 제작하였다. 폴리머 혼화제로서는 styrene-bytadiene rubber(SBR) 라텍스, polyacrylic ester(PAE) 에멀젼 및 ethylene-vinyl acetate(EVA)에멀젼을 사용하였다. 분쇄한 FRP 폐기물을 사용한 시멘트 모르타르에 폴리머 혼화제를 첨가하여 만든 폴리머 시멘트 모르타르는 폴리머 혼화제를 첨가하지 않은 모르타르보다 압축 및 휨강도가 크게 증가하였다. 폴리머 시멘트비 10wt%에서 세골재 대용으로 분쇄한 FRP 폐기물의 적정 치환량은 20wt%로 나타났다. 8$0^{\circ}C$에서 가열양생하여 제조한 폴리머 시멘트 모르타르는 폴리머 시멘트비 10wt%이하에서 표준양생한 모르타르보다 강도가 저하되었다. 폴리머 시멘트 포르타르의 흡수율은 폴리머 시멘트비가 증가함에 따라 크게 감소하였다.

Effect of Glass Transition Temperature on Strength Properties of Polymer-Modified Mortar Using Polymer Dispersion (폴리머 분산계 혼입 폴리머 시멘트 모르타르의 강도에 대한 유리전이온도의 효과)

  • 송해룡;형원길;김완기;소양섭
    • Proceedings of the Korea Concrete Institute Conference
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    • 2001.05a
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    • pp.1011-1016
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    • 2001
  • The purpose of this study is to find out the effect of polymer glass transition temperature on mechanical properties of polymer latex-modified mortars in comparison with ordinary cement mortar. The Polymer latex-modified mortars are prepared with 5, 10, 15 and 20% of polymer cement ratio respectively, and properties of modified mortars such as air content, compressive, flexural and tensile strengths are tested. The test results indicate that the types of polymer dispersion and the polymer-cement ratio are very important factors to characterize the properties of polymer-modified mortars, and also the glass transition temperature of polymer dispersions has an important effect on the performance of polymer-modified mortars. The modifying effects of two kinds of polymer dispersion, St/BA-1 and SBR, are evaluated.

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Durability of Polymers for Cement Modifier in Autoclave Cure (오토클래이브양생에 의한 시멘트 혼화용 폴리머의 내구성)

  • Joo, Myung-Ki;Lee, Youn-Su
    • Journal of the Korea Concrete Institute
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    • v.15 no.6
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    • pp.888-893
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    • 2003
  • The purpose of this study is to make clear the durability of the polymer films formed in the autoclaved polymer-modified mortars and concretes. The polymer films prepared with polymer dispersions such as a styrene-butadiene rubber (SBR) latex, a poly (ethylene-vinyl acetate)(EVA) emulsion and a polyacrylic ester (PAE) emulsion for polymeric admixtures are exposed to autoclaving at 18$0^{\circ}C$ in temperature and 1.01 MPa in vapor pressure, and subjected to tensile test and infrared spectroscopy. The durability of the polymer films is evaluated from the application of autoclaving to the polymer films under saturated Ca(OH)$_2$ solution immersion causes no degradation for SBR films and a significant degradation due to the saponification of the polymers for EVA and PAE films. Accordingly, in the application of autoclaving to polymer-modified mortars and concretes, it is suggested that SBR-modified mortars and concretes are hardly degraded but EVA- and PAE-modified mortars and concretes are markedly degraded by the saponification of the polymers.

Adhesive Properties of High Flowable SBR-modified Mortar for Concrete Patching Material Dependent on Surface Water Ratio of Concrete Substrate (콘크리트 피착체의 표면수율에 따른 단면복구용 고유동성 SBR 개질 모르타르의 부착특성)

  • Do, Jeong Yun;Kim, Doo Kie
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.17 no.2
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    • pp.124-134
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    • 2013
  • This study investigated the effect of surface water on concrete substrate on adhesive strength in tension of very high flowable SBR-modified cement mortar. The specimens were prepared with proportionally mixing SBR latex, ordinary portland cement, silica sand, superplasticizer and viscosity enhancing agent. Polymer cement ratio (P/C) were 10, 20, 30, 50 and 75% and the weight ratio of fine aggregate to cement were 1:1 and 1:3. The specimens obtained with different P/C and C:F were characterized by unit weight, flow test, crack resistance and adhesion test. After basic tests, two mixtures of P/C=20% and 30% in case of C:F=1:1, and one mixture of P/C=50% in case of C:F=1:3 were selected, respectively. These three selected specimens were studied about the effect of surface water evenly sprayed on concrete substrate by a amount of 0, 0.006, 0.012, 0.017, 0.024g per unit area ($cm^2$) of concrete substrate surface The results show that surface water on concrete substrate increases the adhesive strength in tension of high flowable SBR-modified cement mortar and improve the flowability compared to the non-sprayed case.

Determination of homogeneity index of cementitious composites produced with eps beads by image processing techniques

  • Comak, Bekir;Aykanat, Batuhan;Bideci, Ozlem Salli;Bideci, Alper
    • Computers and Concrete
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    • v.29 no.2
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    • pp.107-115
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    • 2022
  • With the improvements in computer technologies, utilization of image processing techniques has increased in many areas (such as medicine, defence industry, other industries etc.) Many different image processing techniques are used for surface analysis, detection of manufacturing defects, and determination of physical and mechanical characteristics of composite materials. In this study, cementitious composites were obtained by addition of Grounded Granulated Blast-Furnace Slag (GGBFS), Styrene Butadiene polymer (SBR), and Grounded Granulated Blast-Furnace Slag and Styrene Butadiene polymer together (GGBFS+SBR). Expanded Polystyrene (EPS) beads were added to these cementitious composites in different ratios (20%, 40% and 60%). The mechanical and physical characteristics of the composites were determined, and homogeneity indexes of the composites were determined by image processing techniques to determine EPS distribution forms in them. Physical and mechanical characteristics of the produced samples were obtained by applying consistency, density, water absorption, compressive strength (7 and 28 days), flexural strength (7 and 28 days) and tensile splitting strength (7 and 28 days) tests on them. Also, visual examination by using digital microscope, and image analysis by using image processing techniques with open source coded ImageJ program were performed. As a result of the study, it is determined that GGBFS and SBR addition strengthens the adhesion sites formed as it increases the adhesion power of the mixture and helps to get rid of the segregation problem caused by EPS. As a result of the image processing analysis it is demonstrated that GGBFS and SBR addition has positive contribution on homogeneity index.

Development of Polymer-Modified Cementitious Self-Leveling Materials for Thin Coat

  • Kim, Wan-Ki;Do, Jeong-Yun;Soh, Yang-Seob
    • KCI Concrete Journal
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    • v.13 no.2
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    • pp.58-66
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    • 2001
  • Recently, polymer-modified mortar has been studied for proposed use on industrial floors as top coat with thin thickness, typically 5~15mm. The purpose of this study is to evaluate basic properties of self-leveling materials using polymer dispersions as kinds of SBR, PAE, St/BA with thin coat (under 3mm). Superplasticizer and thickener have been included in the mixes to reduce bleeding and drying shrinkage as well as to facilitate the workability required. The self-leveling materials using four types of polymer dispersion are prepared with polymer-cement ratio which respectively range from 50% and 75%, and tested for basic characteristics such as unit weight, air content, flow, consistency change and adhesion in tension. From the test results, the self-leveling materials using PAE emulsion at curing age of 28days are almost equal to those of conventional floor using urethane and epoxy resin. The adhesion in tension of self-leveling mortars using SBR latex and PAE emulsion at curing age of 3days is over 17 kgf/cm$^2$(1.67MPa). Consistency change is strongly dependent on the type of polymer dispersion. It is concluded that the self-leveling materials using polymer dispersions can be used in the same manner as conventional floor using thermosetting resin in practical applications, in the selection of polymer dispersions.

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Development of Polymer-Concrete Composite(I) - Physical Properties of Polymer-Cement Concrete Composites - (폴리머-콘크리트 복합재료 개발(I) - 폴리머-시멘트 콘크리트의 물성 -)

  • Hwang, Eui-Hwan;Kil, Deog-Soo;Oh, In-Seok
    • Applied Chemistry for Engineering
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    • v.8 no.6
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    • pp.979-984
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    • 1997
  • Test specimens of polymer-cement concrete composites were prepared using styrene-butadiene rubber(SBR) latex, ethylenevinyl acetate(EVA) and polyacrylic ester(PAE) emulsions as polymer dispersions in cement modified system at constant slump($10{\pm}0.5cm$), then compressive and flexural strengths water absorption, pore size distribution, and microstructures were investigated. Compressive and flexural strengths of these composites were remarkably improved with an increase of polymer-cement ratio. These composites had a desirable pore size distribution against frost damage due to a small capillary pore volume. Continuous polymer film was able to form in higher than 15% of polymer cement ratio.

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Physical Properties of Polymer Modified Mortar Containing FRP Wastes Fine Powder (폐FRP 미분말을 사용한 폴리머 시멘트 모르타르의 물성)

  • 황의환;한천구;최재진;이병기
    • Journal of the Korea Concrete Institute
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    • v.14 no.2
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    • pp.190-198
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    • 2002
  • In this research the physical properties of polymer modified mortar containing pulverized FRP(Fiber-Reinforced Plastics) wastes fine powder as a part of fine aggregate were investigated. Styrene-butadiene rubber(SBR) latex, polyacrylic ester(PAE) emulsion and ethylene-vinyl acetate(EVA) emulsion were used as Polymer modifier. Polymer modified mortars containing FRP wastes fine powder were prepared with various FRP wastes fine powder replacement(5∼30 wt%) for fine aggregate and polymer-cement ratios(5∼20 wt%). The water-cement ratio, water absorption rates and hot water immersion test, compressive and flexural strengths of polymer modified mortars were tested and the results compared to those of ordinary portland cement mortar. As the results, compressive and flexural strengths of polymer modified mortar containing FRP wastes fine powder depend on the contents of FRP wastes fine powder, type and additional amounts of polymer modifier. Some of them showed higher compressive and flexural strengths than those of ordinary portland cement mortar. Especially, SBR-modified mortar showed the highest strengths properties among three types of polymer modifier. Also water absorption rates, compressive and flexural strengths of SBR-modified mortar were more superior than those of PAE or EVA-modified mortar. The optimum mix proportions of SBR-modified mortar was 20 wt% of polymer-cement ratio and 20 wt% of FRP wastes fine powder replacement. Otherwise heat cured polymer modified mortar accelerated the improvement of early compressive and flexural strengths.

Physical Properties of Polymer-Modified Mortars Using Waste Concrete Fine Aggregate (재생잔골재를 사용한 폴리머 시멘트 모르타르의 물성)

  • Hwang, Eui-Hwan;Choi, Jae-Jin;Kim, Jin-Man
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.11a
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    • pp.793-797
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    • 2005
  • This study was undertaken to examine the feasibility of recycling waste concrete fine aggregate to prepare polymer-modified mortars. The specimens of polymer-modified mortars were prepared by using styrene-butadiene rubber(SBR) latex and polyacrylic ester(PAE) emulsion as a polymer modifier. The formulations for specimens were prepared with various replacing ratios of waste concrete fine aggregates as parts of standard sand and various polymer cement ratios. For the evaluation of the performance of polymer-modified mortars, various physical properties were investigated. As a results, water cement ratio of polymer-modified fresh mortars increased with an increase of recycled fine aggregate, but decreased with an increase of polymer modifiers. The compressive and flexural strengths of polymer-modified mortars decreased with an increase of recycled fine aggregate, but flexural strengths increased with an increase of polymer modifiers.

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Preparation and Characterization of Anionic Emulsified Asphalt with Enhanced Adhesion Properties

  • Lee, Eun-Kyoung
    • Elastomers and Composites
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    • v.50 no.4
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    • pp.304-313
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    • 2015
  • In this study, the anionic emulsified asphalt was prepared by dispersing asphalt particles evenly into water with combination of anionic and nonionic surfactants. Effects of NaOH and $CaCl_2$ on the phase stability of the emulsified asphalt were also investigated through zeta potential value and rheology behavior; the emulsified asphalt added with NaOH and $CaCl_2$ showed higher zeta potential value than that the asphalt with addition of only anionic and nonionic surfactants. In addition, with regard to shear thinning behaviors, it was found that pH of the emulsified anionic asphalt and $Ca^{2+}$, counter ion, affected the phase stability. SBR (styrene-butadiene-rubber) latex, EPD (water dispersed Epoxy), PU (polyurethane) and RI-10S, SBS (styrene-butadiene-styrene)-based property improvement additive, were used and studied to enhance the adhesion properties with the aggregates. RI-10S, however, was found to be only compatible with the anionic emulsified asphalt; the coating rate, adhesion and compression strength were increased with the RI-10S content.