• Title/Summary/Keyword: Running wear

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A Study On Wear Pattern of Wheel Flange for Urban Railway Vehicle (도시철도 차량 차륜 플랜지의 마모패턴에 관한 연구)

  • Noh, Hang-Nak;Maeng, Hee-Young;Kwon, Seok-Jin
    • Proceedings of the KSR Conference
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    • 2007.11a
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    • pp.71-77
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    • 2007
  • The surface of railway wheel tread in wheel-rail system can not be free from wear because of various circumstance such as railway condition, maintenance condition, weather condition, characteristics of wheel surface's geometrical shape, and vehicle suspension's structural characteristics etc. Therefore, the research on wear reduction and maintenance method are very important to ensure the safety of railway vehicle, to improve car comfort and to decrease maintenance cost. In this study, the wear rates of railway wheel have been periodically measured in terms of the running distance of Electrical Multiple Unit which have been currently operated and the microstructure transformation of wheel tread using replication method have been performed. The results show that the relations between the flange wear and tread microstructure are depended on running distance and it will supply basic data on wheel maintenance.

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Effects of Tribological Characteristics on Lubricants Properties (The 1st) (윤활유 성질이 마모특성에 미치는 영향(제1보))

  • 오성모;이봉구
    • Tribology and Lubricants
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    • v.14 no.2
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    • pp.57-62
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    • 1998
  • When lubricants is used under severe running conditions, their tribological characteristics are very important. We have studied the lubricating oil viscosity, kinds of additives and their amounts, and lubricating oil temperatures were changed. In order to study the effect of oil temperature on the wear of the surface, the temperature of the oil was changed for the same sample. Moreover, the temperatures of three kinds of oils which have very different viscosities at room temperature, were varied between 6$0^{\circ}C$ and 115$^{\circ}C$ while the oil viscosity was unchanged. It was shown from the test results that surface wear is not greatly affected by the amount of ZnDTP (Zinc dialkyl dithio phosphate) antiwear agent, but EP (Extreme pressure) additives are less effective against wear than ZnDTP additives. The viscosity of lubricating oil and its temperature greatly affect the wear of the surface. Combining all the wear data with those of the surface strength, it was observed that the higher the load, the wider the scratching of wear, and also in the case of the same running load, the lower the wear, the longer the life of the surface strength.

Evaluation of Fatigue Crack Initiation Life in a Press-Fitted Shaft Considering the Fretting Wear (프레팅 마모를 고려한 압입축의 피로균열 발생수명 예측)

  • Lee, Dong-Hyong;Kwon, Seok-Jin;You, Won-Hee;Choi, Jae-Boong;Kim, Young-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.10
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    • pp.1091-1098
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    • 2009
  • In this paper, the procedure to estimate fatigue crack initiation life has been established by considering fretting wear and multiaxial stress states on the contact surface of press-fitted shafts. And a method to calculate the local friction coefficient during the running-in period of fretting wear process has been proposed. The predicted result of worn surface profile in the press-fitted shaft with non-linear local friction coefficient can avoid excessive wear depth estimation compared with that for the case of constant local friction coefficient. Furthermore, the predicted fatigue crack initiation lives based on Smith-Watson-Topper model considering the fretting wear are in good agreement with the experimental data. Consequently, the present method is valid not only for predicting worn surface profile, but also for assessing fatigue crack initiation lives considering the fretting wear during the running-in period in press fits.

Development of the wear plate for the railway freight car (철도화차 대차용 마모판 개발)

  • Hong J.S.;Ham Y.S.;Paik Y.N.;Lee K.Y.;Kim M.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.16-19
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    • 2005
  • There are about 13,000 freight cars in Korea. The holding amount of the freight cars are many more than the other types of cars. But the bogie structure has many friction parts, so three are many hold-ups for the maintenance problem on the spot. As seen in Fig. 1 friction parts are organized of 30 parts in case of welding structure bogie. Especially left-right positions of the axle box have severe problems for the wear, they occurs the reduction of maintenance period, a lowering of the running safety. Generally the thickness of wear plate is 4.5mm and attached to bogie by way of welding method. At the running situation the friction occurs in wear plate each other. Namely the role of the wear plate reduce the load from the carbody. So we need the wear plate fur low-wearing, adequate friction power.

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Experimental study of Braking characteristics of Disk brake (디스크 브레이크의 제동특성에 관한 실험적 연구)

  • Han Joohyun;Cho Seunghyun;Kim Hangoo;Lee Boungkwan;Kim Chungkyun;Lee Ilkwon
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2004.11a
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    • pp.241-244
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    • 2004
  • In this paper wear ratio, hardness and microstructure were experimented for study of friction wear characteristic of automotive disk brake considering running distance. In this work.4 specimens were employed for test of the friction&wear tester as a function running distance. Despite the fact that brakes must operate under a variety of environmental conditions. most research has worked in laboratory with ideal condition.

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EFFECT OF SURFACE ROUGHNESS OF MATING SURFACE AND TRANSFER LAYER ON FRICTION BETWEEN a-CNx AND $Si_3N_4$ IN NITROGEN

  • Umehara, N.;Tokoroyama, T.;Tomita, H.;Takenoshita, Y.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.155-156
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    • 2002
  • During the sliding between a-CNx and $Si_3N_4$, applying nitrogen as environmental gas provided very low friction as the level of 0.01 in friction coefficient. In order to know the effect of the running-in process on the reduction of the friction, the effect of surface roughness of mating surface on friction was investigated. It was shown that smooth surface in wear scar of ball provided low friction coefficient. Friction coefficient after running-in was proportional to the Ry value of wear scar of ball. Also smooth thin transferred layer was observed on the wear scar of balls with an AFM after sliding test. Those results showed the smoothing of wear scar of ball, the generating of the transferred layer from CNx was necessary for low friction.

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A Study on the Running Type Nipper Pattern Development for Adult men (성인 남성용 런닝형 니퍼패턴 개발)

  • Cho, Pyeong-Hun;Shon, Hoo-Jo;Na, Mi-Hyang
    • Korean Journal of Human Ecology
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    • v.16 no.3
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    • pp.577-585
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    • 2007
  • This research aimed for 20 latter man whose body shape of torso alters remarkably to develop nipper pattern of running type considered characteristic of body shape of 20 latter man to keep rather balanced body shape against middle age when body shape changes extremely. 1. running type nipper pattern design. Pattern of running, lining and nipper were designed by flattening surface shell. A basis line of running pattern is completed by applying reduction ratio after 3 times of modification & complement based on surface shell. Nipper pattern is designed with design line set by a plaster cast based on running pattern line. Lining pattern is designed with lining design line set by a plaster cast based on running type outside material and nipper pattern. 2. Functional evaluation of research and commercial nipper. Functional inspection through dress test was applied 5point evaluation method and the result of functional inspection on the sight of a wearer is that research nipper(running reduction ratio 15%, nipper reduction ratio 18%) averaged more 4.8point but commercial nipper averaged less 1.8point in the aspect of 20 items such as wear sensibility, motional function and external appearance aesthetic. Research running type nipper scored high in order of motional function, looks of side, back, front and whole and wear sensibility. Functional inspection in the point of view of an observer is that research nipper(running reduction ratio 15%, nipper reduction ratio 18%) averaged over 4.8point and commercial nipper averaged under 1.9point in 17 items of external appearance beauty. Research running type nipper marked high in order of looks of back, whole, front and side.

A Study on the Prediction of Engine Condition of Supersonic Aircraft through the Wear Debris Monitoring Technique (마모입자 분석기술을 이용한 초음속 항공기 엔진의 상태 예측에 관한 연구)

  • 정병학;정동윤
    • Tribology and Lubricants
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    • v.13 no.2
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    • pp.82-88
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    • 1997
  • This paper describes an empirical equation which can be used to predict the engine condition of supersonic aircraft. The equation, which is derived from the trend analysis of JOAP data, represents the concentration of Fe particles in the engine oil. The result of the trend analysis shows that the concentration of Fe particles is a function of running time of engine oil. Meanwhile the slope of Fe concentration is a function of running time of engine. Threfore, the empirical equation was derived as $w=a(t_e).t_o+b$. However, the equation could not enough to diagnose the damaged part of engine quantitatively. To make up for the weak points of the equation, qualitative analysis was carried out. For that purpose wear debris were collected from the abnormal engine and analyzed by EDS to detect the damaged parts of engine.

A Study on Wear Characteristics of Piston Running Part (피스톤 런닝부의 소재에 따른 마모특성 연구)

  • Jang, J.H.;Yi, H.K.;Joo, B.D.;Lee, J.H.;Moon, Y.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.375-378
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    • 2007
  • Abrasive wear between piston ring face and cylinder liner is an extremely unpredictable and hard-to-reproduce phenomenon that significantly decreases engine performance. Wear by abrasion are forms of wear caused by contact between a particle and solid material. Abrasive wear is the loss of material by the passage of hard particles over a surface. From the pin-on-disk test, particle dent test and scuffing test, abrasive wear characteristics of diesel engine cylinder liner-piston ring have been investigated. Pin-on-disk test results indicate that abrasive wear resistance is not simply related to the hardness of materials, but is influenced also by the microstructure, temperature, lubricity and micro- fracture properties. In particle dent test, dent resistance stress decreases with increasing temperature. From the scuffing test by using pin-on-disk tester, scuffing mechanisms for the soft coating and hard coating were proposed and experimentally confirmed.

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Estimation of running safety of cast steel bogie used on container carrier car (주강대차 컨테이너화차의 주행안전성 평가)

  • Ham Young-Sam;Hong Jai-Sung;Chung Woo-Jin;Oh Il-Geun
    • Proceedings of the KSR Conference
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    • 2004.10a
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    • pp.133-138
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    • 2004
  • Domestic freight car holding amount is possessing much amount than other vehicle model about 14,000. Problem is happening in bogie device of cast steel structure because is structure that there are many wear departments. Therefore, the KNR is restricting running speed of empty car by 70km/h low. In this research, presented speed elevation way as dynamic characteristic analysis result that use ADAMS and confirm running safety by main line test.

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