• Title/Summary/Keyword: Runner System

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Study on the Optimum Injection Molding Technology for Transformer (절연변압기의 최적사출성형기술)

  • Kim O.R.;Lee S.Y.;Kim Y.G.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.577-578
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    • 2006
  • In this paper, the rubber behavior was calculated for obtaining the optimal process condition which is for producing a transformer with a given performance. This study was carried out using the computer simulation of injection mold filling and packing simulations. In order to remove the crack of product, proper locations of the runner and cooling system configurations could be determined. Based on these results, the transformer is developed by injection molding and guidelines of part design, mold design and processing conditions are established. Finally, the cast savings, cycle time reduce and improvement of productivity will be obtained.

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Injection molding and structure analysis for design of glass insert injection mold (유리인서트 사출금형 설계를 위한 사출성형 및 구조해석)

  • Moon, Young-Bae;Go, Bo-Sun;Jeong, Yeong-Deug
    • Design & Manufacturing
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    • v.2 no.3
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    • pp.6-9
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    • 2008
  • This paper describes the process of structure analysis and injection molding analysis to manufacture the forming injection dies for huge glass insert. Factors such as filling time, filling pressure, material temperature, shrinkage, warpage were investigated by using the analysis software, Moldflow. Runner system and cavity structure were designed and manufactured through the results of deformation analysis data for glass insert. Filling time and filling pressure were analyzed in 3.756sec and 43.37MPa.

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Optimization of injection molding to minimize sink marks for cylindrical geometry (원통형 플라스틱 성형품의 싱크 마크를 최소화하기 위한 사출성형 조건의 최적화)

  • Kwon, Yun-Suk;Je, Duck-Keun;Jeong, Young-Deug
    • Design & Manufacturing
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    • v.2 no.2
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    • pp.33-37
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    • 2008
  • This paper describes the optimization of injection molding conditions to minimize sink marks. Sink marks, which refer to a small depression on the surface opposite a thick wall thickness, are often encounted in injection molded plastic parts. Part geometry, material properties and processing conditions during injection molding can affect the sink mark depth. We designed the runner system which is possible balanced filling to cavities using CAE program and then obtained optimal processing conditions by Taguchi's Robust Design technique. By actual injection molding using optimized mold and molding conditions, it confirmed that sink mark depth decreased zero compared to 1mm level in the conventional mold and process.

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Optimization of Injection Molding to Minimize Sink Marks for Cylindrical Geometry (원통형 플라스틱 성형품의 싱크 마크를 최소화하기 위한 사출성형 조건의 최적화)

  • Kwon, Youn-Suk;Jeong, Yeong-Deug
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.7
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    • pp.111-115
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    • 2008
  • This paper describes the optimization of injection molding conditions to minimize sink marks. Sink marks, which refer to a small depression on the surface opposite a thick wall thickness, are often encounted in injection molded plastic parts. Part geometry, material properties and processing conditions during injection molding can affect the sink mark depth. We designed the runner system which is possible balanced filling to cavities using CAE program $Moldflow^{TM}$ and then obtained optimal processing conditions by Taguchi's Robust Design technique. By actual injection molding using optimized mold and molding conditions, it confirmed that sink mark depth decreased zero compared to 1mm level in the conventional mold and process.

The Construction of the Testbed for the Integrated Intrusion Detection Management System (침입정보 통합관리시스템을 위한 테스트베드 구축)

  • Lee, Seong-Ho;Park, Yong-Cheol;Lee, Hyung-Hyo;Noh, Bong-Nam
    • Proceedings of the Korea Information Processing Society Conference
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    • 2003.05c
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    • pp.1969-1972
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    • 2003
  • 전통적인 IDS는 단일 시스템, 단일 환경하의 침입 탐지만을 제공하므로, 보안대상 제한, 유연성 한계, 다양한 형태의 침입탐지 불가 등의 문제점이 대두되고 있다. 최근 이러한 문제점을 해결하기 위하여 여러 IDS의 침입정보를 통합, 분석하는 연구가 활발히 진행되고 있다. IDWG는 IDS간 상호운용을 지원하고자 침입정보 전송 프로토콜과 메시지 친환 형태를 표준화하는 작업을 진행하고 있다. 본 논문은 이 기종 IDS 관리 및 침입정보 통합을 위한 테스트베드 구축 과정을 제시한다. 단위 IDS는 Snort와 Snare를 사용하였으며, 국제표준을 준수하는 RoadRunner 라이브러리를 이용하였다.

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A Study on flow Balance and Warpage Characteristics in Manufacturing of Plastic Injection Family Mould (Family 금형 제작에서의 유동 밸런스 및 휨특성에 관한 연구)

  • Kim K. H.;Song D. J.;Kwon C. O.;Lee S. H.;Heo Y. M.;Kim M. Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.09a
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    • pp.141-146
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    • 2005
  • In the present study, the characteristic of warpage and flow balance for family mould, which is able to mold parts with different shapes in a mold, is considered. To obtain an optimal gate and runner system, plastic injection molding analysis with commercial code is performed. Design and manufacturing of family mould is then carried out on the basis of this computer aided engineering result. Flow balance and warpage comparisons between experiment and numerical analysis give good agreement with each other. However, it was shown that results of warpage measured by CMM was about $20\~55\%$ lower than those of numerical analysis.

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Simulation model for Francis and Reversible Pump Turbines

  • Nielsen, Torbjorn K.
    • International Journal of Fluid Machinery and Systems
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    • v.8 no.3
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    • pp.169-182
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    • 2015
  • When simulating the dynamic behaviour of a hydro power plant, it is essential to have a good representation of the turbine behaviour. The pressure transients in the system occurs because the flow changes, which the turbine defines. The flow through the turbine is a function of the pressure, the speed of rotation and the wicket gate opening and is, most often described in a performance diagram or Hill diagram. In the Hill diagram, the efficiency is drawn like contour lines, hence the name. A turbines Hill diagram is obtained by performance tests on scaled model in a laboratory. However, system dynamic simulations have to be performed in the early stage of a project, before the turbine manufacturer has been chosen and the Hill diagram is known. Therefore one have to rely on diagrams for a turbine with similar speed number. The Hill diagram is drawn through measured points, so for using the diagram in a simulation program, one have to iterate in the diagram based on curve fitting of the measured points. This paper describes an alternative method. By means of the Euler turbine equation, it is possible to set up two differential equations which represents the turbine performance with good enough accuracy for the dynamic simulations. The only input is the turbine's main geometry, the runner blade in- and outlet angle and the guide vane angle at best efficiency point of operation (BEP). In the paper, simulated turbine characteristics for a high head Francis turbine, and for a reversible pump turbine are compared with laboratory measured characteristics.

The Optimization of Injection Molding System Using Axiomatic Approach (공리적 개념을 적용한 사출성형 시스템의 최적설계)

  • Kim, Jong-Hun;Lee, Jong-Soo;Cha, Sung-Woon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.6
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    • pp.1020-1027
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    • 2003
  • A traditional mold design has been conducted by an experience-based trial and error, whereby the mold designer would decide the gate locations and processing conditions based on the caring characteristics and its functional requirements. The paper suggests an optimal gate location and processing conditions in the injection molding using a global search method referred to as micro genetic algorithm( ${\mu}$ GA). ${\mu}$ GA yields the optimal solution with a small size of population without respect to design variables for saving time that is needed to calculate the fitness of many individuals. Due to the reason, the paper uses a commercial analysis package of injection molding(CAPA) to analysis a state of flux. In addition to that, axiomatic approach .is applied in the beginning of design. It is a useful method to draw a well-organized and reasonable idea to handle a problem.

Linearity Optimization of DC CT and a Study on the Application of HVDC System (HVDC DC CT 선형성 최적화 및 시스템 적용에 대한 연구)

  • Choi, Yong-Kil;Lee, Eun-Jae;Choi, Ho-Seok;Lee, Wook-Hwa
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.63 no.6
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    • pp.758-763
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    • 2014
  • These days, the advantages of DC power system are consistently stand out in korea that was a small power loss and high stability. Needs of DC power transmission technology is focused In the midst of a smart grid and environment friendly generation technology boom that is needed for next generation technology. Researches and businesses for HVDC(High Voltage Direct Current) system has been began. But, Needs of HVDC equipment and system commissioning technology are not on the rise until now. In particular, South Korea's HVDC technology is after the foot runner of advanced country and company. In addition, There is no experience for equipment verification and commissioning technology. And Experts of HVDC are rare. Who has been fully understood hardware and system as a whole, and identified all the equipment's characteristic. Recently, Academia and industry are recognized a needs of HVDC technology. But it does not received a recognition of technical value. In this paper, introduce issues when we apply the IEEE's verification method for HVDC system, especially DC current measurement system, DC CT(Direct Current Transformer), among the HVDC equipments. And Proposes remedial methods on the issue in order to recognize the necessity that was HVDC equipments's verification and commissioning technology research should be focused on.

Influence of the Francis Turbine location under vortex rope excitation on the Hydraulic System Stability

  • Alligne, S.;Nicolet, C.;Allenbach, P.;Kawkabani, B.;Simond, J.J.;Avellan, F.
    • International Journal of Fluid Machinery and Systems
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    • v.2 no.4
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    • pp.286-294
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    • 2009
  • Hydroelectric power plants are known for their ability to cover variations of the consumption in electrical power networks. In order to follow this changing demand, hydraulic machines are subject to off-design operation. In that case, the swirling flow leaving the runner of a Francis turbine may act under given conditions as an excitation source for the whole hydraulic system. In high load operating conditions, vortex rope behaves as an internal energy source which leads to the self excitation of the system. The aim of this paper is to identify the influence of the full load excitation source location with respect to the eigenmodes shapes on the system stability. For this, a new eigenanalysis tool, based on eigenvalues and eigenvectors computation of the nonlinear set of differential equations in SIMSEN, has been developed. First the modal analysis method and linearization of the set of the nonlinear differential equations are fully described. Then, nonlinear hydro-acoustic models of hydraulic components based on electrical equivalent schemes are presented and linearized. Finally, a hydro-acoustic SIMSEN model of a simple hydraulic power plant, is used to apply the modal analysis and to show the influence of the turbine location on system stability. Through this case study, it brings out that modeling of the pipe viscoelastic damping is decisive to find out stability limits and unstable eigenfrequencies.