• Title/Summary/Keyword: Rubber Mixing

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Study on the Oil Resistance, Morphological and Dynamic Mechanical Properties, Flame Retardance of Ethylene Vinyl Acetate Copolymer and Ethylene Propylene Rubber Compounds

  • Sung, Il Kyung;Lee, Won Ki;Park, Chan Young
    • Elastomers and Composites
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    • v.52 no.1
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    • pp.27-34
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    • 2017
  • In this experiment, blends of ethylene vinyl acetate rubber (EVM) with a vinyl acetate (VA) content greater than 40 wt% and ethylene propylene rubber (EPM) were prepared by mechanical mixing; a number of parameters of the blends, including oil resistance, morphological and dynamic mechanical properties and flame retardancy, were subsequently measured. In the $100^{\circ}C$ oil resistance test, both the ammonium polyphosphate/dipentaerythritol/expandable graphite (APP/DPER/EG) and aluminum hydroxide (ATH) flame retardant systems showed an increase in volume change with increasing EPM content. For the ATH system, the dispersion shape was coarse and aggregation was observed. The results of a dynamic mechanical test showed slightly higher E' and E'' for the APP/DPER/EG flame retardant system when compared to the single ATH system. For both the APP/DPER/EG and ATH systems, the limited oxygen index (LOI) tests performed at increasing content of EPM showed a LOI value higher than 30, indicating excellent flame resistance.

Cure characteristics, Mechanical Properties and Ozone Resistance of EPDM/SBR Blend Vulcanizates (EPDM/SBR 블렌드 가황체의 경화특성, 기계적 성질 및 내오존성)

  • Park, Chan-Young
    • Elastomers and Composites
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    • v.43 no.2
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    • pp.104-112
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    • 2008
  • The ethylene propylene diene terpolymer (EPDM) blends with styrene butadiene rubber (SBR) were prepared from an open 2-roll mill following the conventional rubber blend method, and then cure characteristics, mechanical properties and ozone resistance were subsequently examined. With incorporation of SBR the torque value of the EPDM and SBR blends showed a gradual increase in the cure curve. The maximum torque value was obtained with lowest level at 25wt% of SBR and it was increased linearly with more than 25wt%. As the SBR loading increased scorch time and optimum cure time decreased. Hardness represented a maximum at 50wt% of SBR. However upper and lower than that value it decreased. It was found that the unfavorable characteristics of ozone resistance of pure SBR was significantly improved through the blending of SBR with EPDM.

A Study on Physical Properties of EPDM/Polyhedral Oligomeric Silsesquioxane (POSS) Composites (EPDM/POSS(Polyhedral oligomeric silsesquioxane) 복합재료의 물성 연구)

  • Park, Hyun-Ho
    • Applied Chemistry for Engineering
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    • v.32 no.4
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    • pp.472-477
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    • 2021
  • The crosslinking behavior of polyhedral oligomeric silsesquioxane (POSS) containing eight acrylate groups in a cage form in ethylene-propylene-diene rubber (EPDM) peroxide crosslinking, the effect on mechanical properties, and the thermal stability were investigated. An EPDM/POSS composite material was prepared by mixing 0 to 12 parts per hundreds of rubber (phr) of POSS per 100 phr of rubber by content and adding a peroxide crosslinking agent. As a result of crosslinking properties, it was found that the acrylate group of POSS was activated by peroxide and improved the peroxide crosslinking efficiency. Although the dispersion stability of POSS in EPDM/POSS composites was poor, the fracture strength, elongation and thermal stability were improved.

The Variation Rate of Shear Modulus for Anisotropic Magneto-rheological Elastomer due to Volume Fraction of CIP (CIP 부피비에 따른 이방성 MRE의 전단계수 변화율)

  • Jeong, Un-Chang;Yoon, Ji-Hyun;Yang, In-Hyung;Lee, You-Yub;Oh, Jae-Eung
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.21 no.12
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    • pp.1132-1137
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    • 2011
  • MRE(magneto-rheological elastomers) is a material which shows reversible and various modulus in magnetic field. Comparing to conventional rubber vibration isolator, MREs are able to absorb vibration of broader frequency range. These characteristic phenomena result from the orientation of magnetic particles named carbonyl iron powder(CIP) in rubber matrix. In this paper, simulation on variation rate of shear modulus for anisotropic MRE due to volume fraction of CIP and an effective permeability model was applied to predict the field-induced shear modulus of MREs. Also, the variation rate of shear modulus for anisotropic MRE was derived using magneto-mechanical theory. Based on Maxwell-Garnett mixing rule, the increment of shear modulus was calculated to evaluate the shear modulus of MREs with column structure of CIP due to induced current. The simulation results on variation rate of shear modulus can be applied to the variable mechanical system of MRE such as tunable vibration absorber, stiffness variable bush and mount.

Effects of Mixing Mode on the Fracture Properties of Silica and Carbon Black Filled NR Vulcanizates (실리카 및 카본블랙이 충전된 천연고무 가황물에서 배합방법이 파열특성에 미치는 영향)

  • 박성수;박병호;송기찬;김수경
    • Polymer(Korea)
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    • v.24 no.2
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    • pp.220-227
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    • 2000
  • Silica and carbon black filled natural rubber (NR) vulcanizates were prepared with different mixing modes and amounts of fillers. Curing characteristics, morphology. and tear properties of the NR vulcanizates were investigated. The NR vulcanizates filled with silica and carbon black sequentially showed longer induction time ($t_2$), cure index ($t_{90}$ ), and lower maximum torque ($T_{max}$ ) than the NR vulcanizates filled with them simultaneously, during curing process. The former showed superior dispersion of fillers and tear properties to the latter. The NR vulcanizates containing 30 phr of silica showed excellent properties in the experimental range.

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Cure Behavior, Compression Set and Dynamic Mechanical Properties of EPDM/NBR Blend Vulcanizates (EPDM/NBR 블렌드 가황체의 가교 거동, 영구 압축 줄음율 및 동적 기계적 성질)

  • 박찬영
    • Polymer(Korea)
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    • v.25 no.2
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    • pp.233-239
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    • 2001
  • The ethylene propylene diene terpolymer (EPDM) blends with acrylonitrile butadiene rubber (NBR) were prepared by mechanical mixing method. Mooney viscosity, cure behaviors, compression set and dynamic mechanical properties were subsequently examined. Dynamic characteristics of the entire blends determined from a Rheovibron generally showed two glass transitions (T'$_{g}$s), -43$^{\circ}C$ and -4$^{\circ}C$ for NBR and EPDM, respectively. The tan $\delta$ peak monotonically shifted toward the higher temperature with increasing NBR content. It was also found that the optimum cure time was significantly decreased with loading of NBR.

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A Study on the Viscous Properties of Polyvinyl Acetate Emulsion Mixed with SBR, Polyurethane and Epoxy Latex (SBR, 폴리우레탄 및 에폭시 라텍스를 혼합한 폴리초산비닐 에멀젼 수지의 점성에 관한 연구)

  • Choi, Sang-Goo;Suh, Won-Dong;Park, In-Suk
    • Elastomers and Composites
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    • v.33 no.2
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    • pp.83-92
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    • 1998
  • SBR latex, polyurethane latex and epoxy latex were mixed with polyvinyl acetate emulsion in 0~15% (wt.%). For the mixtures, the viscous properties were examined. The viscosity was influenced by the dispersed phase and the chain structures of polymer, and decreased with the rising of temperatures. The viscosity was increased with mixing of epoxy latex, but decreased with addition of SBR latex or polyurethane latex. Thixotropic index was influenced on the size of micelle and hydrogen bond. The thixotropic index was increased with mixing of epoxy latex or polyurethane latex within 5%, but keep up equality over that. The thixotropic index was decreased with mixing of SBR latex within 5%, but keep up equality over that. The relative viscosity were influenced on the activity of molecule and the interference of dispersed phases, was increased with the rising of temperatures. The relative viscosity was decreased with mixing of epoxy latex, but increased with mixing of SBR latex or polyurethane latex.

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Evaluation of the Time and Pouring Frequency Dependent Dimensional Stability of Additional Silicone Impression Materials. (인상채득 후 시간경과와 반복주입에 따른 부가중합형 실리콘 인상재의 체적변화)

  • Choi, Mee-ra
    • Journal of Dental Rehabilitation and Applied Science
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    • v.23 no.3
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    • pp.239-248
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    • 2007
  • The accuracy and dimensional stability of rubber impression materials are very important for the fitness of the final restoration. The purpose of this investigation was to evaluate the effects of the storage time and pouring frequency of the additional silicone materials on dimensional stability. Total 30 impressions were made of tooth prepared single crown. The dies had 1 buccolingual, 1 mesiodistal and 1 occlusogingival lines. Two additional silicone materials(examixfine, aquasil) were included. 15 specimens were made of each impression material and poured by type IV stone over times(1hour, 24hours, 72hours) after mixing. 5 impressions poured after 1 hour were used for second pouring after 24hours and third pouring after 72hours. The same examiner measured each specimen 3 times after lazer scanning. All statistical tests were performed with the level of significance set at 0.05. The results indicated that significant difference at any measuring point of stone dies except the buccolingual and mesiodistal lines of the specimen made at 1hour after mixing with examixfine when measurements at 1hour, 24hours and 72hours were campared. There were significant difference between two impression materials and at every measuring point of stone dies made at second and third pouring. The length of measuring point increased significantly as time passed by and increase of the pouring frequency. However, this results are clinically acceptable except the dies of the third pouring. Under the conditions of this study, the shrinkage rate of the additional silicone rubber impression materials significantly increased as time passed by and increase of the pouring frequency.

Preparation and Physical Properties of Acrylonitrile-Butadiene Rubber Nanocomposites Filled with Zinc Dimethacrylate (디메틸아크릴산 아연을 이용한 아크릴로나이트릴-부타디엔 고무 나노복합체의 제조 및 물성)

  • 진원섭;이해성;나창운
    • Polymer(Korea)
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    • v.28 no.2
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    • pp.185-193
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    • 2004
  • Elastomeric nanocomposites were prepared by employing zinc dimethacrylate into an acrylonitrile-butadiene rubber, and their network structures, mechanical properties, and fracture morphologies were investigated according to the adding methods and contents of zinc dimethacrylate. The total crosslink density increased with increasing the zinc dimethacrylate level, due to increased ionic bonds. Both the tensile strength and tear strength increased with increasing zinc dimethacrylate loadings, and then decreased after reaching a maximum value. It was found that the tear strength and crack resistance were greatly affected by the mixing method of zinc dimethacrylate. The in-situ nanocomposites, where zinc dimethacrylate particles were formed by the reaction of zinc oxide and methacrylic acid, showed much improved tear strength and crack resistance compared to those of the nanocomposites based on the direct mixing of zinc dimetacrylate powders. This was because of the finer zinc dimethacrylate particles and improved dispersion of the in-situ nanocomposites.

A Study on the Factors for Improvement of Chemical and Physical Properties in Fluoric Rubber Coating for Use of the Extremely Acidic Environments

  • Chang, Hyun Young;Jin, Tae Eun;So, Il Soo;Lee, Byung Seung;Kang, Min Soo
    • Corrosion Science and Technology
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    • v.7 no.5
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    • pp.269-273
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    • 2008
  • It is known that the fluoric resin has the most outstanding properties in the extremely acidic environment of high temperature. However, this resin is the thermal hardening type that needs long time heat treatments above $250^{\circ}C$. It's impossible to use in situ in the extremely acidic environment such as a huge FGD ductworks or industrial chemical tanks. Furthermore, even the natural hardening type fluoric coatings which can be hardened less than $120^{\circ}C$ can not be applied to the highly acidic environmental plants because of its chemical resistance. In this study, new fluoric coatings that has excellent thermal resistance, chemical resistance and corrosion resistance has been developed in order to solve above problems and to be applied to the large plant structures in the field. These newly developed coatings are organic and inorganic composite type that have fluoric rubber(100 wt%), fluoric resin(5~50 wt%), oxalates(5~30 wt%), inorganic fillers mixed with plate-type and bulk-type solids(20~150 wt%), hardeners(0.5~5 wt%), and hardening hasteners(0.1~3 wt%). The best chemical and physical properties of these coatings are acquired by variation of adhesive reinforcement agents, dispersants, leveling agents. Mixing ratios of plate-type and bulk-type inorganic fillers influence the thermal properties, abrasive resistance and chemical infiltration properties of coatings. The mixing control is also very important to have homogeneous surface and removing inner voids of coatings.