• Title/Summary/Keyword: Rubber Mixing

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Morphological Analysis of Engineered PCC by Gas-Liquid Mixing Conditions (기체-액체 혼합조건에 따른 Engineered PCC의 형태학적 분석)

  • Lee, Tai-Ju;Seo, Jin-Ho;Kim, Hyoung-Jin
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.43 no.3
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    • pp.113-120
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    • 2011
  • Precipitated calcium carbonate(PCC), particularly calcite crystal, is extensively used as a pigment, filler or extender in various industries such as paper, paint, textile, detergents, adhesives, rubber and plastics, food, cosmetics, and biomaterials. PCC is conventionally produced through the gas-liquid carbonation process, which consists on bubbling gaseous $CO_2$ through a concentrated calcium hydroxide slurry. This study is aimed to find some factors for controlling the morphology of engineered PCC in lab-scaled mixing batch. The experimental designs were based on temperature variables, $Ca(OH)_2$ concentration, $CO_2$ flow rate, and electrical conductivity. The model of engineered PCC morphology was finally controlled by adjustment of electrical conductivity(6.0~7.0 mS/cm) and $Ca(OH)_2$ concentration(10 g/L). Orthorhombic calcite crystals were mostly created at high concentration and electrical conductivity conditions because the increased ratio of $Ca^{2+}$ and $CO{_3}^{2-}$ ions affects the growth rate of orthorhombic faces. Excess calcium spices were contributed to the growth of faces in calcium carbonate crystal, and the non-stoichiometric reaction was occurred between $Ca^{2+}$ and $CO{_3}^{2-}$ ions during carbonation process.

A Study on the Thermal Protection Performance of Elastomeric Insulators in Different Mixing Environments (탄성내열재 배합 환경에 따른 내열 성능 변화에 관한 연구)

  • Kim, Namjo;Seo, Sangkyu;Kang, Yoongoo;Go, Cheongah
    • Journal of the Korean Society of Propulsion Engineers
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    • v.23 no.1
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    • pp.108-115
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    • 2019
  • The thermal response of elastomeric insulators used as protection against high-temperature and high-pressure combustion gases varies depending on their composition and thermal environment conditions. In this paper, the thermal response characteristics of elastomeric insulators in different mixing environments were compared. Tests to determine thermal protection performance were carried out using a thermal protection rubber evaluation motor(TPREM), combustion gas velocities of 20 m/s and 100 m/s were tested at a chamber pressure of 1,000 psig. The pressure time curve of the chamber, the temperature time curve of the internal materials, the residual thickness and the thermal destruction depth of the test specimens were obtained. The results showed that the thermal protection performance of elastomeric insulators in different mixing environments was similar.

Influence of Processing Conditions on the Physical Properties of Crumb Rubber Modified Asphalts (폐타이어 고무분말 개질 아스팔트의 물리적 특성에 대한 공정조건의 영향)

  • O, Kwang-Joong;Kim, Jong-Seok
    • International Journal of Highway Engineering
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    • v.10 no.3
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    • pp.239-246
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    • 2008
  • In this study, the influence of reaction temperatures, mixing time and flexible modifier for crumb rubber modified asphalt(CRMA) as processing conditions were investigated. The temperature susceptibility and adhesion properties of neat and modified asphalts at low temperature measured using the penetration and tensile adhesion test. It was found that processing temperatures and flexible modifier were important factors for tensile adhesion strength and toughness energy at low temperature. The CRMA in the higher processing temperature and flexible modifier exhibited improved tensile adhesion properties which indicated the flexible structure of neat and modified asphalt binder. In general, the improvements of the physical properties in the CRMAs were due to the improvements of miscibility between CR and asphalt binder. It was found that the adhesion properties of the flexible agent modified CRMA were higher than CRMA were related to the flexible agent tend to penetrate into CR particles and asphalt binder.

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Preparation and Physical Properties of Blend Films of Natural Rubber and Chloroprene Rubber Latex (NR/CR 라텍스 블렌드 필름의 제조 및 물리적 특성)

  • Kim, Kong Soo;Park, Jun Ha;Eum, Ju Song
    • Applied Chemistry for Engineering
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    • v.7 no.4
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    • pp.691-697
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    • 1996
  • The NR films were prepared with mixing of natural rubber latex(NRL) with various additives, and NR/CR films were prepared by blend ratio of chloroprene rubber latex(CRL). The swelling degree and the mechanical properties of these films were measured according to the procure time. As a result, optimum condition were showed the swelling degree : 80~85%, precure time : 48~60hrs., and tensile strength was reduced but elongation was increased as increasing the blend ratio of CRL. On the mechanical properties of films prepared by different dipping process in these optimum condition, the tensile strength and tear strength of NR/CR films by one dipping process are better than NR-d-CR films by two dipping process. The surface of these films were observed with scanning electron microscopy(SEM). It was found that phase separation was occured as increasing the blend ratio of CRL.

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Adhesion Study of SBR-Nylon by Direct Blending Technique (직접블렌딩 방법을 이용한 SBR-나일론 접착 연구)

  • Chung, Kyung Ho;Kang, Do Kyun;Yoon, Tae Ho;Kang, Shin Young
    • Journal of Adhesion and Interface
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    • v.1 no.1
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    • pp.30-37
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    • 2000
  • This study focused on the direct blending of bonding agents (resorcinol, hexamethylenetetramine, NaOH) into rubber compound to simplify the composite manufacturing process. The mechanism of direct blending system was studied by comparing the following two cases. The one is direct blending of bonding agents into rubber compound and then allows the reaction (Case I). The other is mixing of reactant obtained by reaction of bonding agents (Case II). According to the morphology analysis, the Case II showed the clean interfacial area between bonding agents and matrix rubber, while the Case I created the new interphase under proper processing condition. Also, the optimum adhesion strength between SBR and nylon cord could be obtained with bonding agents whose molar ratios of resprcinol/hexamethylenetetramine was 1.2/1 in the recipes.

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Evaluation of vibration damping rate performance according to polymer mixing rate of polymer mixed mortar through ultrasonic pulse analysis (초음파 펄스 분석을 통한 폴리머 혼입 모르타르의 폴리머 혼입률에 따른 진동감쇠율 성능 평가)

  • Jeong, Min-Goo;Jang, Jong-Min;Lee, Gwang-Su;Lee, Han-Seung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2022.11a
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    • pp.71-72
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    • 2022
  • In this paper, the performance evaluation of the vibration damping ratio according to the polymer mixing ratio of the polymer modified mortar used as the floor finishing material of the apartment building structure was evaluated. To compare the vibration damping rate, ordinary potland cement (OPC) mortar and polymer modified mortar (PMM) were prepared. In addition, the mixed polymer was mixed with Styrene Butadiene Rubber (SBR) liquid polymer with a solid content of about 49%. Accordingly, the W/C of the test specimen was adjusted and compounded, and the experiment was conducted by mixing 5 types of the test specimen: OPC-60, PMM-5%, PMM-10%, PMM-15%, and PMM-20%. In addition, in order to adjust the W/C of the specimen, the fluidity of each specimen was set as 210 (±5) mm. The specimens measured density and flow in fresh mortar and after curing for 28 days, flexural strength, compressive strength and ultrasonic pulse were measured. The attenuation rate was shown. The experimental results showed that the density increased according to the mixing of the polymer, the flexural strength increased as the mixing rate of the polymer increased, and the compressive strength was decreased. In addition, it was shown that the vibration damping rate increases with the increase in the amount of polymer incorporated.

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Vibration Damping Ratio Performance Evaluation According to the Polymer Mixing Rate of SBR-based Polymer Modified Mortar through Ultrasonic Pulse Analysis (초음파 펄스 분석을 통한 SBR계 폴리머 혼입 모르타르의 폴리머 혼입률에 따른 진 동감쇠비 성능 평가)

  • Jeong, Min-Goo;Jang, Jong-Min;Lee, Han-Seung
    • Journal of the Korea Institute of Building Construction
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    • v.22 no.6
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    • pp.543-551
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    • 2022
  • The mechanical performance and vibration damping ratio performance of a specimen according to the polymer mixing rate were evaluated for polymer modified mortar. As a polymer, Styrene Butadiene Rubber(SBR) liquid polymer with a solid content of about 49~51% was used, and the polymer content was increased by liquid 5%. The specimen was 40*40*160(mm), and after curing, compressive strength, flexural strength, and vibration damping ratio were measured using the ultrasonic pulse method. As a result, it was found that the compressive strength decreased as the polymer was mixed, but the flexural strength was increased. The vibration damping ratio increased by 11% at 5% polymer, 28% at 10% polymer, 33% at 15% polymer, and 72 at 20% polymer. I was found that the incorporation of the polymer was very effective to reduce the vibration of the mortar. In addition, through SEM and SEM-EDS analysis, it is determined that the cause of vibration reduction due to polymer mixing is that the polymer film formed in the transition zone of aggregate and internal voids buffered the vibration of the mortar inside. Taken together, in the scope of this study, the appropriate polymer mixing ratio for reducing the vibration of mortar is judged to be about 7.5%.

Preparation and Oxygen Permeability of True-IPN's based on Silicone Rubber and Polystyrene (실리콘 고무와 폴리스틸렌을 이용한 True-IPNs의 제조 및 산소투과 특성)

  • Kim, Jun-Hyun;Byun, Hong-Sik
    • Membrane Journal
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    • v.10 no.4
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    • pp.205-212
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    • 2000
  • The true-lPN's based on silicone rubber(SR)rrubbery polymer) and polystyrenc(PS)(glass polymer) were prepared by using the sequential IP!\' method_ The characteristic of permeability of oxygen/nitrogen was investigated with the control of the amount of PSOO-70 wt%) in the true-lPN, As a results of fTlR and N1Vm. the SRIPS membrane was synthesised successfully with the IPN synthetic method, Thermal analysis resulls indicated that the degree of mixing of IPN increased with increase of the amount of PS in the IPN. Regarding the characteristic of gas permeability, the membrane showed a trend of decrease in oxygen permeability as the PS content increased, The oxygen permeability of membrane having 50 wt% of PS. however, increased momentarily, Selectivity, meanwhile, increased slightly as the contents of I'S increased. However, the maximum value of oxygen selectivity, which is 20.6% enhanced Value, was obtained with the membrane containing 50 wt% of PS. This can be explained that the behavior of lPN, i.e. mutual assistance, is pronounced in the membrane having 50 wt% of PS.

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Effect of NBR Component on Adhesion Behaviors between NBR and Metal Joints Using Phenol Adhesive (페놀 수지를 이용한 NBR/냉연강판 접착계에 미치는 NBR 조성의 효과)

  • Lee, Dong-Won;Park, Hae-Youn;Yu, Young-Jae;Kang, Dong-Gug;Seo, Kwan-Ho
    • Polymer(Korea)
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    • v.32 no.1
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    • pp.1-6
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    • 2008
  • The adhesion behaviors and processability of NBR as a sealing material were investigated. In order to find the optimum formulation, the adhesive properties and processability were observed as the change of the contents of acrylonitrile (ACN) in NBR. Effects of Mooney viscosity, filler, plasticizer and crosslinking agent on the adhesion behaviors were also studied. The contents of ACN in NBR have great effects on adhesion behaviors and processability in NBR sealing. To know the optimum condition of roll mixing, degree of dispersion was investigated. It was confirmed that degree of dispersion was influenced by various factors such as mixing order, time, and temperature. The crosslinking system was studied as the observation of sulfur system, peroxide system, crosslinking density, and structure. From the variation of the dry condition and hexamine contents, the relation between adhesive and NBR was studied. These results show the adhesion properties and processability are dependent on the contents of ACN and crosslinking system.

A Study on the Status of Working Environment of Some Rubber and Chemical Products Manufacturing Industries in Busan (고무와 화학제품 제조업 산업장의 작업환경실태에 관한 조사연구)

  • Kim, J.Y.;Lee, C.U.;Pae, K.T.;Kim, J.H.;Kim, J.O.;Kim, D.K.;Kim, Y.W.;Chun, C.H.
    • Journal of Preventive Medicine and Public Health
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    • v.14 no.1
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    • pp.97-110
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    • 1981
  • This study was conducted in order to investigate the status of harmful working environ ment on twelve rubber and ten chemical products manufacturing industries in Busan area over a period of five months from lune 1 to October 31, 1980. The summarized results were as follows: 1. The highest and lowest mean values of harmful environmental elements in workroom of rubber products manufacturing industries were noted in twisting (98.7dB) and coating department (77.3dB) to noise, molding ($6.43mg/m^3$) and forming ($1.33mg/m^3$) to dust, bonding (toluene 463.7ppm, xylene 457.8ppm and benzene 111.8ppm, respectively) and splicing (toluene 90.0ppm, xylene 83.3ppm and benzene 6.7ppm, respectively) to organic solvents, respectively. Also in chemical products manufacturing, they were noted in grinding (95.1dB) and shining department (76.8dB) to noise, packing ($4.30mg/m^3$) and staining ($3.20mg/m^3$) to dust, shining (393.3ppm and 375.0ppm, respectively) and varnishing(125.5ppm and 121.7ppm, respectively) to toluene and xylene, and scattering (51.8ppm) and mixing (23.9ppm) to benzene, respectively. 2. The mean values of harmful elements in workroom of rubber products manufacturing were 86.3dB to noise, $4.16mg/m^3$ to dust, 258.2ppm to toluene, 230.3ppm to xylene, and 5 4.0ppm to benzene, respectively. Also in chemical products manufacturing, they were 85.2dB to noise, $3.69mg/m^3$ to dust, 227.9ppm to toluene, 213.2ppm to xylene, and 36.3ppm to benzene, respectively. 3. Number of workers exposed to harmful working environment, over TLV, of a total 10,195 workers in rubber products manufacturing were 1,002(9.8%) to noise, 212 (2.1%) to dust, 1,581(15.5%) to toluene, 1,509(14,8%) to xylene, and 1,524(15.0%) to benzene, respectively. Number of workers exposed to harmful working environment, over TLV, of a 1,913 workers in chemical products manufacturing were 112(5.9%) to noise, 132(6.9%) to each organic solvent, respectively. 4. The values of noise and dust of rubber and chemical products manufacturing in 1980 were lower then those in 1977, but the value of organic solvent in 1980 was similar with that in 1977.

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