• Title/Summary/Keyword: Rubber Element

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Stress Distribution of a Crane Hook by Photoelasticty Using 4-step Phase Shifting Method and finite Element Method (광탄성 4단계 위상 이동법과 유한요소법에 의한 크레인 훅의 응력분포 비교)

  • Baek, Tae-Hyun;Kim, Whan;Lee, Chun-Tae
    • Journal of the Korean Society for Nondestructive Testing
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    • v.24 no.1
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    • pp.38-44
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    • 2004
  • An experimental study for a crane hook was performed to investigate the stress distribution along a certain line where the maximum and minimum stresses to be developed. On this line, the isoclinic fringe and/or principal stress direction is constant. The crane hook was modeled into a 2-dimensional plate made of urethane rubber called 'Photoflex' The Photoflex is very sensitive to a load and has low photoelastic fringe constant. The Tardy compensation method with the fringe sharpening process and the 4-step phase shifting method, was used for the photoelastic technique. Experimental results by photoelasticity were compared with the calculated stresses from the simple curved beam theory and tile finite element analysis. Ail the results were close to each other.

A Study on the Stiffness of a 13degree-type Impact Tester for Aluminum Wheels (자동차용 휠(wheel)의 충격해석 신뢰도 향상을 위한 13도법 충격시험기의 강성 연구)

  • Ko, Kil-Ju;Kim, Man-Seob;Song, Hyun-Woo;Yang, Chang-Geun
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.4
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    • pp.12-19
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    • 2006
  • It is positively necessary to study on the stiffness of a 13degree-type impact tester in order to improve the fracture prediction of impact testing in wheels using FE(finite-element) analysis. The 13degree-type impact tester consists of an impact striker, a wheel fixer, a steel plate, and four cylindrical rubbers. Important parts of the tester are the steel plate and four cylindrical rubbers which play a role of absorbing impact energy during impact testing. Because of these buffers, the RF(reaction force) variation of the lower part in the 13degree-type impact tester showed the tendency like a damped harmony oscillation during impact testing. In order to investigate the stiffness of a 13degree-type impact tester, this work measured each stiffness of a steel plate and cylindrical rubbers. The stiffness of a cylindrical rubber was measured using a compressive tester. On the other hand, the stiffness of a steel plate was predicted by simulating experimental method using FE analysis.

A Study on the Development of Ship's Stern Tube Sealing System(I) -Based on Lip Seals- (선미관 밀봉장치 개발에 관한 연구 (I) - 맆 시일을 중심으로-)

  • 김영식;전효중;왕지석;정재현
    • Journal of Advanced Marine Engineering and Technology
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    • v.15 no.4
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    • pp.29-45
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    • 1991
  • Lip type stern tube sealing systems have used in almost all the middle or large ships which are being constructed in these days. It seems that the pressure fluctuation of the seal ring interspace, the cross-section profile and the materials quality of the seal rings have great effects on the sealing fuction of this sealing system. In this paper, the mechanical movement of lip seal ring which plays the most important role in stern tube sealing system and the possibility of leakage caused by pressure fluctuation are studied by theory and experiment. Using the finite element method for the axi-symetric object which receives the torsional load, the displacement and stress analysis of the seal rings, and also the possibility of crack occurance is checked by theoretical analysis. If the force which seal ring lip periphery receives is too small, there will be the possibility of leakage caused by the pressure fluctuation of the seal ring interspace, and if this force is too large, the frictional force between the seal ring and the liner will become problematical. The possibility of leakage caused by hardening of seal ring materials and creep phenomena of tested seal rings are also examined. The trial seal rings were designed and manufactured using the program of displacement and stress analysis developed in this study and the experimental apparatus to test the trial seal rings was also designed and manufactured. This trial seal rings were fitted in the experimental apparatus which was made in the same form as an actual stern tube. The one side of this apparatus was filled with sea water and the other side of it was filled with the lubricating oil. The leakage of oil and sea water was checked and the temperature was measured, rotating the propeller shaft at the constant velocity by D.C. motor. It was proved that the trial seal rings made in Viton rubber functioned excellenty but the trial seal rings made in N.B.R. rubber had problem in its durability.

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Surface Analysis of Modified Polymer Samples by X-Ray Photoelectron Spectroscopy and Rutherford Backscattering Spectroscopy (X-선 광전자 분광법 및 라더포드 후방산란법에 의한 개질된 고분자 시료의 표면분석)

  • Park, Sung-Woo;Kim, Dong-Hwan;Kim, Young-Man;Park, Byung-Sun;Han, Wan-Soo;Suh, Bae-Suk
    • Analytical Science and Technology
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    • v.7 no.3
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    • pp.301-313
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    • 1994
  • X-Ray Photoelectron Spectroscopy(XPS) and Rutherford Backscattering Spectroscopy(RBS) are used for the analysis of additives, examination of chemical structure and determination of identity with qualitative and quantitative analysis of surface elements, binding energy level and depth profiling in the surface. We analyzed surface of polyethylene, acrylonitrile butadien rubber, polypropylene, glass, fiber and paper treated with $XeF_2$ or C-F plasma by XPS and RBS. It was found that fluoro element was penetrated to sample surface and the distribution of surface elements are different than untreated samples.

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Retrofitting of vulnerable RC structures by base isolation technique

  • Islam, A.B.M. Saiful;Jumaat, Mohd Zamin;Ahmmad, Rasel;Darain, Kh. Mahfuz ud
    • Earthquakes and Structures
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    • v.9 no.3
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    • pp.603-623
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    • 2015
  • The scale and nature of the recent earthquakes in the world and the related earthquake disaster index coerce the concerned community to become anxious about it. Therefore, it is crucial that seismic lateral load effect will be appropriately considered in structural design. Application of seismic isolation system stands as a consistent alternative against this hazard. The objective of the study is to evaluate the structural and economic feasibility of reinforced concrete (RC) buildings with base isolation located in medium risk seismic region. Linear and nonlinear dynamic analyses as well as linear static analysis under site-specific bi-directional seismic excitation have been carried out for both fixed based (FB) and base isolated (BI) buildings in the present study. The superstructure and base of buildings are modeled in a 3D finite element model by consistent mass approach having six degrees of freedom at each node. The floor slabs are simulated as rigid diaphragms. Lead rubber bearing (LRB) and High damping rubber bearing (HDRB) are used as isolation device. Change of structural behaviors and savings in construction costing are evaluated. The study shows that for low to medium rise buildings, isolators can reduce muscular amount of base shears, base moments and floor accelerations for building at soft to medium stiff soil. Allowable higher horizontal displacement induces structural flexibility. Though incorporating isolator increases the outlay, overall structural cost may be reduced. The application of base isolation system confirms a potential to be used as a viable solution in economic building design.

Investigation on seismic isolation retrofit of a historical masonry structure

  • Artar, Musa;Coban, Keziban;Yurdakul, Muhammet;Can, Omer;Yilmaz, Fatih;Yildiz, Mehmet B.
    • Earthquakes and Structures
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    • v.16 no.4
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    • pp.501-512
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    • 2019
  • In this study, seismic vulnerability assessment and seismic isolation retrofit of Bayburt Yakutiye Mosque is investigated. Bayburt Yakutiye Mosque was built in the early 19th century at about 30-meter distance to Coruh river in the center of Bayburt in Turkey. The walls of historical masonry structure were built with regional white and yellow stones and the domes of the mosque was built with masonry bricks. This study is completed in four basic phases. In first phase, experimental determination of the regional white stone used in the historical structure are investigated to determine mechanical properties as modulus of elasticity, poison ratio and compression strengths etc. The required information of the other materials such as masonry brick and the regional yellow stone are obtained from literature studies. In the second phase, three dimensional finite element model (FEM) of the historical masonry structure is prepared with 4738 shell elements and 24789 solid elements in SAP2000 software. In third phase, the vulnerability assessment of the historical mosque is researched under seismic loading such as Erzincan (13 March 1992), Kocaeli (17 August 1999) and Van (23 November 2011) earthquakes. In this phase, the locations where damage can occur are determined. In the final phase, rubber base isolators for seismic isolation retrofit is used in the macro model of historical masonry mosque to prevent the damage risk. The results of all analyses are comparatively evaluated in details and presented in tables and graphs. The results show that the application of rubber base isolators can prevent to occur the destructive effect of earthquakes.

A Study on Characteristics of Residue in Liquefied Petroleum Gas using Automotive Fuel (자동차용 액화석유가스(LPG) 잔류물질의 특성 연구)

  • Jang, Yoon-mi;Park, Tae-seong;Kang, Hyung-kyu;Yim, Eui Soon;Lee, Jung-min;Na, Byung-gi
    • Journal of the Korean Applied Science and Technology
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    • v.35 no.3
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    • pp.816-825
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    • 2018
  • Recently, it was emerged to need the necessity of LPG residues management due to the finding some substances such as rust. This study is performed to investigate the characteristics of LPG residues in the production and distribution stage of LPG. For the qualitative analysis of LPG residues, it was operated to be set up the analysis conditions(the flow rate, etc) of GC-MS and was performed to analyze the component of LPG residues. From the analysis result using GC-MS, it was shown that the component of LPG residues was turned out the plasticizer to be used in the rubber manufacturing process. The inorganic components of LPG residues were analyzed using ICP-OES. At the results of inorganic analysis, it was shown that the Si element was detected, which was presumably derived from defoamers used mainly in the LPG production. Also, the P and Zn element, which are estimated to be components of grease additives used for filling facilities, were also partially detected. No trace of rusting was detected in the LPG residues in the production and distribution stages analyzed in this study. But, as plasticizers and grease additives can affect to the LPG fuel system in vehicles, it will be necessary to use the proper quality of rubber and to expand the use of low boiling grease additives.

Optimum Design of Cross Section Lateral Damper Oil Seals for High Speed Railway Vehicle (고속 철도 차량 횡댐퍼 오일 씰의 형상 단면 최적설계)

  • Hwang, Ji-Hwan;Kim, Chul-Su
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.1
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    • pp.579-584
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    • 2017
  • The damper oil seal of a high-speed railway vehicle is made from nitrile butadiene rubber (NBR) in order to prevent lubricant from leaking into the damper and to stop harmful contaminants from entering the external environment while in service. Oil leakage through the seal primarily occurs from fatigue failure of the damper. Cumulative damage of the seal occurs due to the contact force between the rod and the rubber during movement due to track irregularities and cants, among other factors. Thus, the design of the oil seal should minimize the maximum principal strain at weak points. In this study, the optimal cross section of the damper oil seal was found using the multi-island genetic algorithm method to improve the durability of the damper. The optimal shape of the oil seal was derived using process automation and design optimization software. Nonlinear material properties for finite element analysis (FEA) of the rubber were determined by Marlow's model. The nonlinear FEA confirmed that the maximum principal strain at the oil leakage point was decreased 24% between the initial design and the optimum design.

Optimal Design of Gangway Connections for the High Speed Railway Vehicle (고속철도차량 갱웨이 통로연결막의 최적설계)

  • Kim, Chul-Su
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.7
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    • pp.4087-4092
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    • 2014
  • The gangway connection of the articulated high speed railway vehicles (HSRV) is a double wrinkled rubber component to seal the air of the corridor under a range of angular deviations between the carriage end parts. From the results of non-linear structural analysis, one of the severe loading conditions for the connection is mixed mode (rolling+yawing) angular displacements while passing through the small-radius curved siding track of the HSRV depot. In this study, to ensure the safety enhancement of the component, the optimal design for the cross section of that was performed using the Solid Isotropic Material with Penalization (SIMP) method. Nonlinear finite element analysis confirmed that the decreases in the maximum principal strain of the optimized design under rolling and mixed modes are 68% and 39%, respectively, compared to the initial design.

A Study on Structural Safety of a Urethane Wheel Using FEM (유한요소법을 이용한 우레탄 휠의 구조 안전성에 관한 연구)

  • 송하종;정일호;이수호;박태원;박중경;이형;조동협;김혁;이경목
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.1042-1047
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    • 2004
  • Urethane is a high polymeric and elastic material useful in designing mechanic parts that cannot be molded in rubber or plastic material. Especially, urethane is high in mechanical strength and anti-abrasive. Hereby, an urethane coated aluminum wheel is used for supporting of OHT vehicle moving back and forth to transport products. For the sake of verifying the safety of the vehicle, structural safety for applied maximum dynamic load on a urethane wheel needs to be carefully examined while driving. Therefore, we have performed the dynamic simulation on the OHT vehicle model. Although the area definition of applied load can be obtained from the previous study of Hertzian and Non-Hertzian contact force model when having exact properties of contact material, static analysis is simulated, since the proper material properties of urethane have not been guaranteed, after we have performed the actual contact area test for each load. In case of this study, the method of distributing load for each node is included. Finally, in comparison with result of analysis and load-displacement curve obtained from the compression test, we have defined the material properties of urethane. In the analysis, we have verified the safety of the wheel. After all, we have performed a mode analysis using the obtained material properties. With the result, we have the reliable finite element model.

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