• Title/Summary/Keyword: Rubber Compound

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Evaluation of BR Blending Methods for ESBR/silica Wet Masterbatch Compounds

  • Kim, Woong;Ahn, Byungkyu;Mun, Hyunsung;Yu, Eunho;Hwang, Kiwon;Kim, Wonho
    • Elastomers and Composites
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    • v.52 no.4
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    • pp.242-248
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    • 2017
  • Wet masterbatch (WMB) technology is studied to develop high-content and highly disperse silica-filled compounds. This technology refers to the solidification of surface-modified silica with a rubber solution or latex. Until now, researchs based on styrene butadiene rubber (SBR)/silica WMB has been mainly performed. However, the blending of SBR/silica WMB and BR is not known and is currently under research and development. Therefore, in this study, the BR blending method suitable for emulsion (ESBR)/silica WMB is investigated by measuring their cure characteristics and the mechanical and dynamic viscoelastic properties. As a result, it was confirmed that the blending of ESBR/silica WMB and BR/silica dry masterbatch is most appropriate. However, it showed a disadvantage compared with the conventional mixing method, which was due to the surfactant remained and the sulfuric acid used as the coagulant.

Synthesis and Properties of New Polymeric Photostabilizers Containing HALS Groups (HALS 그룹을 가진 새로운 고분자형 자외선 안정제의 합성 및 특성)

  • 김한식;채규호
    • Polymer(Korea)
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    • v.25 no.5
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    • pp.625-634
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    • 2001
  • New polymeric photostabilizers containing hindered amine light stabilizer (HALS) were prepared by the reaction of liquid polyisoprene rubber grafted maleic anhydride (MAH) and 2,2,5,6-tetramethyl-4-piperidinol (TMPO). Their chemical composition and physical properties were characterized by titration, GPC and TGA analysis. The effects of polymeric HALS on the photooxidation of the styrene-butadiene rubber were studied from the UV, IR spectral changes, and photo-crosslinking was examined by the measurement of the insoluble fraction. The photooxidation of SBR upon irradiation was inhibited by addition of the new polymeric HALS. The extraction resistance of new polymeric photostabilizer was much better than that of the low molecular weight compound which is prepared by the reaction of MAH and TMPO. The new polymeric HALS ate fairly compatible with the SBR.

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Study of the Scorch/Cure time Relationships (스코치/가황시간의 상관관계에 관한 연구)

  • Ryou, Jin-Ho;Kim, Chang-Hee;Oh, Taeg-Su
    • Elastomers and Composites
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    • v.31 no.1
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    • pp.33-42
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    • 1996
  • NR, NBR, and CR rubber were prepared by mixing filler in various ratios. Their vulcanization characteristics and thermal properties were studied. Vulcanization characteristics were investigated using cure curve that had been obtained from oscillating disk rheometer study. The Arrhenius law is known to describe the relationship between cure time and temperature of most elastomers. Curing could be done by the addition of sulfur, peroxides, and proper acceleratores. The optimum cure time that affects desirable values of modulus and tensile strength of the vulcanizate is taken as t90 as measured by a rheometer. Rubbers were cured in the rheometer at temperatures ranging from $130^{\circ}C\;to\;180^{\circ}C$ in order to check the validity of the curing system used. A linear relationship between ln(ts2) and ln(t90) was found for all elastomers. The term sensitivity has been used to describe the relationship between a change of ts2 to the corresponding change of t90 due to an increment of temperature. This is related to the formula of the compound.

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Studies on physical properties and application to new products from Heavy Residual Fuel Oil as Raw Materials (양산중질유(量産重質油)를 원료(原料)로한 신제품(新製品) 개발실용화(開發實用化)를 위(爲)한 조사연구(調査硏究))

  • Kim, Ju-Hang;Kang, Ho-Ken;Herh, Dong-Sub
    • Elastomers and Composites
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    • v.20 no.2
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    • pp.115-131
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    • 1985
  • Heavy residual fuel oils is a mixture of reduced crude from crude unit, bottom products from vacuum and/or catalytic cracking unit with distillate to meet the specification and generally used as heavy fuel oil for large combustion engines, boilers, etc$\cdots$. But this study was made to investigate heavy residual fuel oils for using as industrial raw material and resulted the following possiblities as valuable raw material as well as heavy fuel oil. 1) Production of straight asphalt through vacuum distillation unit. 2) Using straight asphalt from vacuum distillation unit for manufacturing of blown asphalts, cut back asphalts, emulsified asphalts and asphalt compound, rubber/asphalt sheet, etc$\cdots$. 3) Using waxy oil side streams for manufacturing of raw oil to be lube oil base stocks through solvent dewaxing. 4) Production of lube base oils and rubber process oils from dewaxed raw oil through chemical treatments. 5) Manufacturing of paraffine wax from slack wax to be produced as by product of dewaxing process.

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Effect of Synthetic Hydrotalcite on Salt Water Resistance of Chloroprene rubber Foam (Synthetic Hydrotalcite가 클로로프렌 고무 발포체의 내염수성에 미치는 영향 연구)

  • Park, Eun Young;Seo, Eun Ho;Lim, Sung Wook
    • Textile Coloration and Finishing
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    • v.31 no.3
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    • pp.177-186
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    • 2019
  • In this study, we investigated for synthetic hydrotalcite in chloroprene rubber foam. Experiments were carried out to find the optimum content ratio by controlling the contents of MgO and Hydrotalcite. Swelling test in toluene immersion was made to measure the crosslinking density of CR foams, and the cure properties were investigated with flat die rheometer and Mooney viscosity. The difference of hardness, tensile strength and elongation at break were observed after immersing in 7% NaCl or 21% NaCl solutions for a day and four days. In addition, the volume change and water content remaining in CR foam were measured after immersing NaCl solution. As content of MgO increased, the value of the cure torque tended to increase, but it was almost constant above 2phr of MgO. However, the Mooney viscosity decreased with increasing MgO content. The crosslinking density, determined by the swelling ratio, showed that the CR compound without MgO showed a higher degree of swelling. When the content of hydrotalcite/MgO was 3:2, it was the lowest volume change of CR form. Also, As the content of hydrotalcite decreased, the difference of mechanical properties before and after immersion NaCl solution increased.

Optimization of Cure System for the ESBR Silica WMB and BR Silica DMB Blend Compounds

  • Yu, Eunho;Kim, Woong;Ryu, Gyeongchan;Ahn, Byungkyu;Mun, Hyunsung;Hwang, Kiwon;Kim, Donghyuk;Kim, Wonho
    • Elastomers and Composites
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    • v.54 no.2
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    • pp.97-104
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    • 2019
  • Emulsion styrene-butadiene rubber silica wet masterbatch (ESBR silica WMB) technology was studied to develop highly filled and highly dispersed silica compounds, involving the preparation of a composite by co-coagulating the modified silica and the rubber latex in a liquid phase. Previous studies have shown that when manufacturing ESBR silica WMB/Butadiene silica dry masterbatch (BR silica DMB) blend compounds, preparing BR silica dry masterbatch and mixing it with ESBR silica WMB gave excellent results. However, WMB still has the problem of lower crosslink density due to residual surfactants. Therefore, in this study, tetrabenzylthiuram disulfide (TBzTD) was added instead of diphenyl guanidine (DPG) in the ESBR silica WMB/BR silica DMB blend compounds and sulfur/CBS contents were increased to evaluate their cure characteristics, crosslink densities, mechanical properties, and dynamic viscoelastic properties. TBzTD was found to be more effective in increasing the crosslink density and to produce superior properties compared to DPG. In addition, with increasing sulfur/CBS contents, mechanical properties and rolling resistance were enhanced due to high crosslink density, but the abrasion resistance was not significantly changed because of the toughness.

Effect of Silica Nanoparticles on Tear Strength of CR Compounds: A Comparison Study between the ASTM D470 and DIN VDE 0472-613

  • Changsin Park;Byeong-Rea Son;Gi-Bbeum Lee;Changwoon Nah
    • Elastomers and Composites
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    • v.59 no.1
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    • pp.34-41
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    • 2024
  • In this study, the effects of the type and content of silica on the mechanical and tear properties of chloroprene rubber (CR), which is mainly used as a jacket material for mining cables, were studied. The crosslinking density (ΔM) and reinforcing factor (αf) defined using cure characteristics increased with increasing silica content, whereas the cure rate decreased. The hardness, tensile strength, and modulus of the CR compounds increased depending on the silica content and structural development. The reinforcing behavior of the silica-filled CR compounds according to the silica type and content showed the best fit with the Thomas equation of the predictive model. Tear strength was evaluated using two standard test methods, ASTM D470 and DIN VDE 0472-613, and the results were compared. The tear strength increased as the silica content increased, regardless of the test method, and the different tear strengths obtained by the two standard test methods showed a linear relationship with each other, indicating a high correlation.

FE Analysis for Tread Forming of Tire by Using an Adaptive Mesh Refinement (적응적 요소 재구성을 이용한 타이어 트레드 성형의 유한 요소 해석)

  • Kim, Y.H.;Lee, H.Y.;Lyu, M.Y.
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.632-635
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    • 2007
  • Automobile tire has very complicated shape and is composed of rubber, steel cord and ply cord, Tread pattern of tire is very essential for the basic characteristics of tire, such as braking, acceleration and comfortableness. Tire components such as tread, sidewall, and spex are prepared by forcing uncured rubber compound through an extruder to shape during curing process. Because of its complexity of shape, adaptive mesh refinement was used for the analysis of tire tread. Effects of forming variables were evaluated.

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Studies on the Colouring matters for Rubber Industry [I] -Kinetics of the Coupling reaction of H-acid- (고무용(用) azo계(系) 착색제(着色劑)에 관한 연구(硏究) -H-산(酸)의 Coupling반응(反應)에 관한 속도론적(速度論的) 고찰(考察)-)

  • Park, Heung-Cho
    • Elastomers and Composites
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    • v.12 no.1
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    • pp.27-32
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    • 1977
  • The kinetics of azo-coupling reaction of N-acetyl-H-acid (1-acetamino-8-hydroxynaphthalene-3, 6-disulfonic acid) with several heterocyclic diasonium compounds such as diazotiged 3-aminopyridine, 3-aminoquinoline, 8-aminoauinoline and aniline was studied. It was found that reactions proceeded at remarkably different rate. Reaction rate was in increasing order; 3-aminopyridine, 3-aminoquinoline, 8-aminoauinoline and aniline. And the activation energies were 9.62, 10.10, 10.39, 10.70 Kcal/mole, respectively. Especially, the rate constant of 3-aminopyridine was 100 times larger than that of benzene diasonium compound even in strong acidity. Hammett plot was also made of the rate constants obtained against the heterocyclic substituent constants reported in the literature. A good linear relationship was obtained and the reaction constant of N-acetyl H-acid was calculated to be 3.14.

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전략케이블에 쓰이는 절연재료의 변천과 발달과정

  • 구자윤
    • 전기의세계
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    • v.34 no.8
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    • pp.476-488
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    • 1985
  • 전기공학분야의 여러다른 부분과 같이 전력케이블 분야에서도 수많은 연구와 아울러 특히 19세기후반에 전력케이블의 제작에 성공한 것은 20세기에 들어와서 케이블과 이에 관련된 모든 기술이 빠른 속도로 발달하게된 주원동력이 되었다고 보아도 과언은 아니다. 비록 19세기 후반에 고무(rubber)를 사용하여 케이블 절연 하였지만, 그이후 약 70여년이상을 Impergnated paper(오일복합수지(oil compound resin)나 오일(oil)을 종이에 스며들게한 후 그 종이를 절연재료로 이용함)를 전력케이블 절연재료로 많이 사용하여 왔다. 아울러 OF cable의 제조기술도 향상되어 현재 매우 높은 전압과 상당한 전력용량를 충족시키는 전력케이블로서 발달을 계속하고 있다. 1960년대에 들어서서 extruded polymer material 이 전력케이블의 절연재료로 쓰이게 되었는데 현저하게 주로 쓰이는 재료로 폴리에틸렌인대, 그대로 순수한 상태로 또는 어떤 처리를 하여 쓰기도 한다. 그러나 EPR(ethylene propylene rubber)도 역시 개발중에 있다. Extruded synthetic insulation을 사용한 케이블은 현재 모든 필요한 전류와 전압을 망라하여 널리 쓰이고 있으며 다른재료를 사용한 케이블 보다 설치하기에 쉽고 사용법이 비교적 간단하고, 또한 전력망(network)에서의 신뢰서이도 높은 것으로 나타나 매우 만족스런 재료로 인정받고 있다.

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