• Title/Summary/Keyword: Roundness measurement

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A Study on Roundness Measurement by Three Point Method with Stylus Type Pickups (촉침식변위검출기를 이용한 3점법진도도측정에 관한 연구)

  • Han, Eung-Kyo;Choi, Man-Soo;Rho, Byung-Ok
    • Journal of the Korean Society for Precision Engineering
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    • v.4 no.2
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    • pp.47-55
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    • 1987
  • Recently, in precision working, precision is in submicron. Therefore, when we measure various finished goods in superfine measurement, because it is relatively difficult to disregard effect of surroundings, these effect of surroundings must be compensated or canceled. In this study, for roundness measurement, three point method is researched which is able to cancel the effect of rotation accuracy of axis and eccenricity of workpiece. It is difference between this three point method and tradi- tional three point method whose measuring apparatus have three movable pickups posit- ioned with angle and between the pickups. As a results, when rotation accuracy of axis is varied from $0.02\mu\textrm{m}$ to $0.05\mu\textrm{m}$ the width of variation of measured roundness is $0.04\mu\textrm{m}$. And, when eccentricity of workpiece is varied from 0 to $4\mu\textrm{m}$, the width of variation of measured roundness is $0.005\mu\textrm{m}$. These error width are disregardable because they are in 10% of measured roundness. Therefore, by this three point method, the effect of rotation accuracy of axis and the effect of eccentricity of workpiece are canceled. And we are able to select the angle between the pickups ($\phi$ and $\tau$) by means of relation between $F_{k}$ and K.

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A Study on the Measurement of Roundness Profile for Rotating Object Using Two Points in Succession Measuring Method (축차 2점법을 이용한 회전체의 진원도 프로파일 측정에 관한 연구)

  • Lee, Min-Ki;Lee, Eung-Suk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.8
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    • pp.1029-1034
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    • 2010
  • In this paper, we present the roundness profile and run-out error measurement for a rotating shaft. The devices for measuring the roundness require a precision rotation table which is used as a reference to obtain the circular profile. Therefore, the roundness measuring system is expensive and requires precision manufacturing. The two-point method for succession measurement has been used to obtain a linear profile or used in straightness measurement using two displacement measuring devices. In this paper, the method is used for measuring the circular profile of a rotating shaft. A method to remove the vibration of the shaft, i.e., the run-out, is used, and the original circular profile is obtained from the measured raw data that excludes the run-out error of the rotating shaft. This method will be useful for obtaining the precise circular profile without using a precision reference circular artifact.

Study on the Thermal Deformation Characteristics of the Automotive Diesel Engine Piston (자동차용 디젤엔진 피스톤의 열변형 특성에 관한 연구)

  • 이교승;이진호
    • Transactions of the Korean Society of Automotive Engineers
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    • v.5 no.1
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    • pp.162-173
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    • 1997
  • A 3-dimensional finite element model was developed for the analysis of the automotive diesel engine piston. The model, which consists of a full piston to accomodate the eccentric bowl in the piston crown, is used to calculate steady state operating temperature, thermal stress and thermal deformation of the piston. Roundness measurement tests, which are new approaches to the analysis of piston abrasion and deformation, were done for the comparision of two states of a piston-before and after operation. Numerical prediction shows good agreement with roundness measurement test results.

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An Analysis of Performance Error of High Precision Measuring Instrument (진원도 측정기의 오차특성에 관한 연구)

  • 한응교;노병옥;허민석
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.5
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    • pp.862-874
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    • 1989
  • A phase evil method and spectrum analysis were instrument error which is originated from measurement system and the form error of standard specimens. An instrument with a rotating table supported by an air bearing is calibrated using standard specimens. The phase of standard specimens was measured 12 times on the rotating table with rotating 30 in turn and its measurement magnification was set by 100000 times. As a result of data analysis of all the observations, read out at each of 144 orientations(per 2.5) from recorded datafiles, the error of the performance of the instrument and those of the standard specimens are evaluated and a systematic deviation of the instrument is determined. In the particular instrument used in the present experiment, the deviation of the instrument is determined with the accuracy of 15nm and those of standard specimens with the accuracy of 23, 13 n, respectively. The reproducibility of the instrument is investigated, too. If the instrument is calibrated by using the above standard specimens, then the accuracy of the measurement of roundness error can be improved to about 15nm.

Development of Straightness, Roundness Measurement System for Standard Electrode of Loss Angle (손실각 표준기 전극의 진직, 진원도 측정시스템 개발)

  • 장종훈
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.10a
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    • pp.198-203
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    • 1998
  • To acquire the high precision of profile for standard electrode of loss angle, it is needed ultraprecision machining technology like MEAP(Magnetic Electronic Abrasive Polishing) and the very high profile measurement technology which can measure a micro unit about the workpiece. So, in this paper, it was developed the measurement system of precision of profile using non-contactable sensor that was approximate sensor of capacitance type, because that is better than others in the electrical characteristics. And standard electrode of loss angle was machined by the MEAP machining technology. In this study, it was development of precision measurement system. This system could be used measure the workpiece of roundness and straightness much more precise and faster than general mechanical measurement system done before. And it could be helped to minimize machining time and planning by very fast and precise measurement about the workpiece.

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Analysis of Printed Image Depending on Mixing Ratios of Softwood and Hardwood fibers Using Image Analyzer and CLSM (화상분석기와 CLSM을 이용한 침.활엽수 섬유의 배합비에 따른 인쇄화상 분석)

  • 이장호;박종문
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.34 no.3
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    • pp.25-31
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    • 2002
  • The purpose of this study was to analyze how the fiber properties and mixing ratio of softwood and hardwood pulp affect on roundness of printed image. Softwood pulp and hardwood pulp were refined to 400 and 600ml CSF by Valley beater and handsheets of 70 g/$m^2$ basis weight were made at different mixing ratios of hardwood and softwood pulp. The roundness, dot area, and shape of the printed dot were measured by Image Analyzer. The depths and shapes of the acridine orange penetration into paper were measured by CLSM. With higher mixing ratio of hardwood pulp, the paper showed higher air-permeability and better formation, especially at lower freeness. The roundness of the printed image became better and the dot size became smaller when the amount of hardwood pulp increased. Penetration depth of acridine orange by CLSM became greater and roundness increased to real circle when the amount of hardwood pulp increased. It was thought that higher mixing ratio of hardwood fibers resulted in efficient penetration by better formation with uniform micro-pore distribution and it increased roundness. It was thought that fiber properties and mixing ratio affected the structure of paper and the shape of the printed dot. This study showed that the measurement of depth of the liquid penetration into paper without destruction and contact was feasible. Moreover, this method showed that the shape of the liquid penetration was measurable.

On-Machine Measurement System Development of Hole Accuracy using Machine Vision (머신비젼을 이용한 구멍 정밀도의 기상측정시스템 개발)

  • Kim, Min-Ho;Kim, Tae-Yeong
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.5
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    • pp.7-13
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    • 2010
  • The integrity and accuracy of the drilling hole are decided by positional error, diameter error, the roundness, the straightness, the cylindericity, size of the burr, the surface roundness and others. Among these parameters, positional error and diameter error have the most important parameters. The diameter error has been widely studied, but there has been little research done about the positional error due to the difficulty of measuring it. The measurement of hole location and diameter would be performed by CMM(Coordinate Measurement Machine). However, the usage of CMM requires much time and cost. In order to overcome the difficulties, we have developed a hole location and diameter error measuring device using machine vision. The developed measurement device attached to a CNC machine can determine hole quality quickly and easily.

An Analysis of Performance Error of Roundness Measuring Instrument -by phase different method- (眞圓度 測定器의 誤差特性에 대한 解析 -위상차법-)

  • 한응교;허문석;박익근
    • Journal of the korean Society of Automotive Engineers
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    • v.10 no.3
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    • pp.31-37
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    • 1988
  • A phase different method to evaluate the instrument error of roundness measuring instrument and the form error of specimens for the calibration of the instrument is used. An instrument with a rotary table supported by an air bearing was calibrated by using the standard balls as a standard. The calibration was carried out repeatedly by setting the same ball in 12 phase angles(per 30.deg.) on the table and by recording their roundness errors with a magnification of 100,000 times. As a result of data analysis of all the observations, readout at each of 144 orientations(per 2.5.deg.) from recorded data file, the error of performance of the instrument and the specimens are separated. In the particular instrument used in the present experiment, the error of the instrument was determined with the accuracy of 0.0164 (.mu.m) and the form error of the specimens was determined with the accuracy of 0.0264,0.0172(.mu.m), respectively. If the instrument was calibrated by using the above specimens, then the accuracy of the measurement of roundness error can be improved to about 0.017 (.mu.m).

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A Technique for Vibration Measurement and Roundness Assessment of Rotating-axis using Camera Image (카메라 영상을 이용한 회전축 진동 측정 및 진원도 평가 방법)

  • Son, Ki-Sung;Jeon, Hyeong-Seop;Park, Jin-Ho;Park, Jong Won
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.24 no.2
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    • pp.131-138
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    • 2014
  • Vibration measurement of rotating shafts by installing sensors such as accelerometers or displacement sensors is costly and dangerous in some cases. As an alternative method, vibration measurement using camera images has been researched because sensor installation is not needed and displacement of a rotating shaft can be directly evaluated. This paper also suggests the enhanced technique applicable to the measurement of vibration of a large-scale rotating shaft. The concurrent methods based on camera images use marks, which are hardly applicable to rotating shafts. The proposed method measures vibration without any marks by evaluating shape errors. The working principle of the method is described and verified by a series of experiments.