• Title/Summary/Keyword: Roundness

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Monitoring of Grinding Force in Plunge Grinding Process (원통 플런지 연삭시 연삭력에 관한 실험적연구)

  • Park, Jong-Chan;Park, Cheol-Woo;Lee, Sang-Jo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.23 no.6 s.165
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    • pp.881-894
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    • 1999
  • Cylindrical plunge grinding is widely used for final machining process of precision parts such as automobile, aircraft, measurement units. But in order to make parts which have high precision accuracy and high surface integrity, it is necessary to consider grinding characteristics due to accumulation phenomena of grinding wheel in plunge grinding process. In this study, in order to examine closely plunge grinding process, grinding power, grinding force, real depth of cut are monitored in transient state, steady state and spark out state. As the result, it is shown that grinding power and force are affected by dressing condition, depth of cut and speed ratio and that there exist threshold grinding force and it also affected by dressing condition. Also considered effects of grinding conditions on surface roughness and roundness of workpiece

Machine Capability Index Evaluation of Machining Center and Comparative Analysis with Machine Property (머시닝센터의 기계능력지수 평가 및 기계특성과의 분석)

  • Hong, Won-Pyo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.3
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    • pp.349-355
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    • 2013
  • Recently, there is an increasing need to produce more precise products with small deviations from defined target values. Machine capability is the ability of a machine tool to produce parts within a tolerance interval. Capability indices are a statistical way of describing how well a product is machined compared to defined target values and tolerances. Today, there is no standardized way to acquire a machine capability value. This paper describes a method for evaluating machine capability indices in machining centers. After the machining of specimens, the straightness, roundness, and positioning accuracy were measured by using CMM (coordinate measuring machine). These measured values and defined tolerances were used to evaluate the machine capability indices. It will be useful for the industry to have standardized ways to choose and calculate machine capability indices.

A Technique for Vibration Measurement and Roundness Assessment of Rotating-axis using Camera Image (카메라 영상을 이용한 회전축 진동 측정 및 진원도 평가 방법)

  • Son, Ki-Sung;Jeon, Hyeong-Seop;Park, Jin-Ho;Park, Jong Won
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.24 no.2
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    • pp.131-138
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    • 2014
  • Vibration measurement of rotating shafts by installing sensors such as accelerometers or displacement sensors is costly and dangerous in some cases. As an alternative method, vibration measurement using camera images has been researched because sensor installation is not needed and displacement of a rotating shaft can be directly evaluated. This paper also suggests the enhanced technique applicable to the measurement of vibration of a large-scale rotating shaft. The concurrent methods based on camera images use marks, which are hardly applicable to rotating shafts. The proposed method measures vibration without any marks by evaluating shape errors. The working principle of the method is described and verified by a series of experiments.

Development of the Effective Clamping Force Measuring System for Spring Clamp (자동차용 스프링클램프 조임력 자동측정시스템의 개발)

  • O, Gi-Seok;Jo, Myeong-U;Seo, Tae-Il
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.10
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    • pp.95-101
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    • 2000
  • The purpose of this study is to develop an improved measuring system, which allows for effectively measure spring clamping forces. This system consists of eight or twelve measuring points in order to acquire the clamping force distribution of the whole range of spring clamp. Each measuring point consists of load cells equipped with 4 strain gauges. Using different bearings, we calibrate the roundness of the measuring points. For quality control and database construction, a software system is established. furthermore, uncertainty is calculated to validate the confidence of this system. Various experiments confirm the effectiveness of this measuring system.

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Analysis on Particle Shape Characteristics of Jumunjin Sand using Fourier Descriptor (Fourier descriptor를 이용한 주문진표준사의 형상특성분석)

  • Min, Tuk-Ki;Kim, Seong-Gon
    • Proceedings of the Korean Geotechical Society Conference
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    • 2010.09a
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    • pp.1182-1189
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    • 2010
  • The mechanical behavior of a granular material is governed by the applying effective stresses and its skeletal structure which is considered to be the packing of particles giving overall density and degree of anisotropic. Factors that affect soil packing are the particle size, size distribution and shape, and the arrangement of grain contact. Soil particle size and shape are the most important factor, but difficult to quantify. In this study, 2D Fourier analysis is applied to quantify the shape of granular particles. Jumunjin sand was used in the experiment and particle images are captured using an optical microscope. The results showed that three lower order Fourier descriptor are closely related with roundness, sphericity of the granular particle. Also statistical approach is used to determine roundness, form factor, elongation ratio, roughness of Jumunjin sand.

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A Study on the Burst Pressure of Circular Tubes (원형튜브의 파열압력에 관한 연구)

  • 이영신;강문중;조원만
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.6
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    • pp.1056-1063
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    • 1992
  • Burst pressure of right circular tube is predicted using analytic method, and asymptotic instability pressure of circular tube with roundness defect is found using FEM. Burst tests of nearly right circular tube specimens are carried out and predictions are compared with burst pressures and their accuracy is discussed. It is confirmed that FEM is useful for prediction of burst pressure.

A Study on the Measurement Characteristics of Cylindrical Type Capacitive Transducers to the Roundness Errors of Rotor for Magnetic Bearing (자기베어링용 로우터의 형상 오차에 대한 실린더형 캐패시턴스 센서의 측정특성에 관한 연구)

  • Lee, S.H.;Jung, S.C.;Han, D.C.
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.3
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    • pp.23-31
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    • 1995
  • The sending characteristics of the non-contact type displacement transducers can affect the performances of the magnetic bearing systems when they support the rotating shaft. The probe type displacement sensor detects not only the displacement of the rotor at the sensing position but also the surface irregularitis of the rotor such as surface roughnessand roundness errors. If there exist such measuring errors, the magnetic bearing can not apply proper force against the rotor displacements for the detected signal is the input to the magnetic bearing controllers. The cylindrical shape capacitive transducer can detect the rotor displacement by the integral sum of the charges which are formed between the sensor plates and rotor so that it can reduce the detecting errors induced by the surface irregularities of the rotor. By theore- tical analysis, we compared the sensing characteristics of the cylindrical shape capacitive transducers for the rotors that have some sinusoidal irregularities with that of the ideal probe type displacement transducers.

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컴퓨터 영상처리에 의한 윤활시스템의 상태진단

  • 서영백;박흥식;전태옥;이충엽
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1997.04a
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    • pp.224-231
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    • 1997
  • Microscopic examination for the morphological estimation of wear debris on the oil-lubrcated moving system is an accepted method for machine condition and fault diagnosis. However wear particle anaysis has not been widely accepted industry because it is dependent on expert interpretation of particle morphology and relies on subjective assessment criteria. This paper was undertaken to estimate the morphology of wear debris on the oil-lubricated movig system by computer image analysis. The wear test was performed under different sliding conditions using a wear test device made in our laboratory and wear testing specimen of the pin-on-disk-type was rubbed in pararline series base oil. In order to describe characteristics of debris of various shape and size, four shape parameters (50% volumetric diameter, aspect, roundness and reflectivity) have been developed and outlined in the paper. A system using such techniques promises to obviate the need for subjective, human interpretation of particle morphology in machine condition monitoring.

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Morphological Anaylsis of Wear Debris for Lubricated Moving Machine Surfaces by Image Processing (화상처리에 의한 기계윤활 운동면의 마멸분 형태해석)

  • 박흥식;전태옥;서영백;김형자
    • Tribology and Lubricants
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    • v.12 no.3
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    • pp.72-78
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    • 1996
  • This paper was undertaken to analyze the morphology of wear debris generated from lubricated moving machine surfaces by image processing. The lubricati, ng wear test was performed under different experimental conditions using the wear test device made in our laboratory and wear test specimen of the pin on disk type wear rubbed in paraffme series base oil, by varying applied load, sliding distance. The four parameters (50% volumetric diameter, aspect, roundness and reflectivity) to describe the morphology have been developed and outlined in the paper. A system using such techniques promises to obviate the need for subjective, human interpretation of particle morphology in machine condition monitoring, thus to overcome many of the difficulties with current methods and to facilitate wider use of wear particle analysis in machine condition monitoring.

Development of a Laser-Guided Deep-Hole Evaluating Probe: Measurement of Straightness and Roundness

  • K, K.-Wong;Akio, Katuki
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.96.5-96
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    • 2001
  • The probe with a 110mm diameter is originated and fabricated to measure hole accuracies of extremely deepholes. It consists of a measuring unit, an actuator unit, an active rotation stopper and a feed unit. The rolling of the probe is restricted and adjusted by the active rotation stopper. The probe is fed by the feed unit. In this measurement, accuracies are measured by using a rolling proof apparatus and machine table of deep hole boring machine instead of the stopper and the feed unit, respectively. Straightness, roundness and a diameter of a 110-mm hole are measured by the probe and testers made for each measuring purpose ...

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