• Title/Summary/Keyword: Rotordynamic coefficients

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Rotordynamic Analysis of a Labyrinth Seal Using the Moody's Friction-Factor Model (Moody 마찰계수식을 사용한 래버린스 실의 회전체 동역학적 해석)

  • Ha, Tae Woong
    • The KSFM Journal of Fluid Machinery
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    • v.2 no.3 s.4
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    • pp.52-58
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    • 1999
  • The leakage and rotordynamic coefficients of see-through type gas labyrinth seals are determined using a two-control-volume-model analysis with Moody's wall-friction-factor formula which is defined with a large range of Reynolds number and relative roughness. Jet flow theory are used for the calculation of the recirculation velocity in the cavity. For the reaction force from the labyrinth seal, linearized zeroth-order and the first-order perturbation equations are developed for small motion about a centered position. The leakage and rotordynamic coefficient results of the present analysis are compared with Scharrer's theoretical analysis using Blasius' wall-friction-factor formula and Pelletti's experimental results. The comparison shows that the present analysis using Moody's wall-friction-factor formula and Scharrer's theoretical analysis using Blasius' wall-friction-factor formula give the same results for a smooth seal surface and the range of Reynolds number less than $10^5$.

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The Effect of Surface-Friction-Factor-Jump Characteristics on Retordynamics of a Seal (마찰계수 급상승 특성이 실의 로터다이나믹 특성에 미치는 영향)

  • 하태웅
    • Journal of KSNVE
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    • v.6 no.2
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    • pp.197-203
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    • 1996
  • This study is to analyze the rotordynamic effect of surface-friction- factor characteristics on an annular seal. The honeycomb geometry which shows friction-factor-jump phenomena is used in this study. A rotordynamic analysis for a contered annular seal has been developed by incorporating empirical friction-factor model for honeycomb stator surfaces. The results of the analysis for the honeycomb seal showing the friction-factor jump is compared to the non- friction-factor-jump case. The results yield that the friction-factor-jump decreasesdirect stiffness and cross coupled stiffness coefficients, and increases damping coefficient to stabilize rotating machinery in a rotordynamic point of view. The analysis of the honeyeomb seal for the friction-factor-jump case shows reasonably good compared to experimental results, especially, for cross coupled and damping coeffcients.

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Rotordynamic Analysis for Labyrinth Seals Used in Compressors (압축기용 라비린스 실의 동특성 해석)

  • 하태웅;이안성
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1997.10a
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    • pp.138-144
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    • 1997
  • The analysis of lateral hydrodynamic forces from the compressor labyrinth seals is presented. The basic equations are derived using a two-control-volume model for compressible flow. Blasius' wall friction-factor formula and jet flow theory are used for the calculation of the wall shear stresses and the recirculation velocity in the cavity. Linearized zeroth-order and first-order perturbation equations are developed for small motion about a centered position by an expansion in the eccentricity ratio. Integration of the resultant first-order pressure distribution along and around the seal defines the rotordynamic coefficients of the labyrinth seal. The rotordynamic analysis for the balance drum labyrinth seal of an ethylene refrigeration compressor is carried out. The results of rotordynamic characteristic of the labyrinth seal and comparisons with other types of seal, honeycomb seal and smooth seal, are presented.

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Rotordynamic and Leakage Analysis for Stepped-Labyrinth Gas Seal (압축기용 계단식 래버린스 실의 누설 및 동특성해석)

  • Ha, Tae-Woong;Lee, An-Sung
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.06a
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    • pp.1084-1089
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    • 2000
  • The basic equations are derived for the analysis of a stepped labyrinth gas seal which are generally used in high performance compressors, gas turbines, and steam turbines. The Bulk-flow is assumed for a single cavity control volume and the flow is assumed to be completely turbulent in circumferential direction. Moody's wall-friction-factor formula is used for the calculation of wall shear stresses in the single cavity control volume. For the reaction force developed by the seal, linearized zeroth-order and first-order perturbation equations are developed for small motion about a centered position. Integration of the resultant first-order pressure distribution along and around the seal defines the rotordynamic coefficients of the stepped labyrinth gas seal. The leakage and rotordynamic characteristic results of the stepped labyrinth gas seal are presented and compared with Scharrer's theoretical analysis using Blasius' wall-friction-factor formula.

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Hydrodynamic forces of impeller shroud and wear-ring seal on centrifugal pump (고성능 원심펌프에서 임펠러 시라우드 및 마모 시일의 유체가진력 해석)

  • Ha, Tae-Woong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.22 no.1
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    • pp.102-110
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    • 1998
  • The analysis of lateral hydrodynamic forces in the leakage path between a shrouded pump impeller through wear-ring seal and its housing is presented. Governing equations are derived based on Bulk-flow and Hirs' turbulent lubrication model. By using a perturbation analysis and a numerical integration method, governing equations are solved to yield leakage and rotordynamic coefficients of force developed by the impeller shroud and wear-ring seal. The variation of rotordynamic coefficients of pump impeller shroud and wear-ring seal is analyzed as parameters of rotor speed, pressure difference, shroud clearance, wear-ring seal clearance, and circumferential velocity at the entrance of impeller shroud for a typical multi-stage centrifugal pump.

Improvement on Prediction of Circumferential-Groove-Pump Seal with CFD Analysis (CFD를 사용한 평행 홈 펌프 시일의 해석 개선)

  • Ha, Tae-Woong
    • Tribology and Lubricants
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    • v.24 no.6
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    • pp.291-296
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    • 2008
  • In order to improve the leakage prediction and rotordynamic analysis of an annular seal with a smooth rotor and circumferentially grooved stator, CFD analysis using FLUENT has been performed to determine the groove penetration angle a which is the angle of separation line between control volumes II and III in groove section of Ha and Lee's three-control-volume theory. Validation to the present analysis using new penetration angle determined by the CFD analysis is achieved by comparisons with the results of published Ha and Lee's analysis. For the leakage prediction the present analysis shows slight improvement and CFD results yields the best. Direct damping and cross-coupled stiffness coefficients are predicted better to the experimental ones. However, direct stiffness coefficient is predicted worse.

Rotordynamic Analysis of a Turbo-Chiller with Varying Gear Loadings Part I ; A Driving Motor-Bull Gear Rotor-Bearing System (터보 냉동기의 변동 기어하중을 고려한 로터다이나믹 해석 Part I : 구동 모터-불기어 로터-베어링 시스템)

  • 이안성;정진희
    • Journal of KSNVE
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    • v.9 no.3
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    • pp.593-599
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    • 1999
  • A rotordynamic analysis is performed with a motor-bull gear rotor system supported on two partial bearings, which is intended to drive a high-speed turbo-chiller compressor impeller shaft through its built-in pinion gear. The motor-bull gear rotor system has a rated speed of 3,600 rpm, and is modeled utilizing the finite element method for analysis. As loadings on the bearings due to the gear action are significant in the system considered, each resultant bearing load is calculated statically by considering the generalized forces of the gear action as well as the rotor itself. The two support partial bearings are designed to take their varying loads along with their varying load angles, and they are also analyzed to give their rotordynamic coefficients. Then, a complex rotordynamic analysis of the motor-bull gear rotor-bearing system is carried out to evaluate its whirl natural frequencies and mode shapes and unbalance responses under various loading conditions. Results show that the bearings and entire rotor system are well designed regradless of operating conditions, i.e., loads and operating speeds.

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Rotordynamic Performance Measurements of An Oil-Free Turbocharger Supported on Gas Foil Bearings and Their Comparisons to Floating Ring Bearings

  • Lee, Yong-Bok;Park, Dong-Jin;Sim, Kyuho
    • International Journal of Fluid Machinery and Systems
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    • v.8 no.1
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    • pp.23-35
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    • 2015
  • This paper presents the rotordynamic performance measurement of oil-free turbocharger (TC) supported on gas foil bearings (GFBs) for 2 liter class diesel vehicles and comparison to floating ring bearings (FRBs). Oil-free TC was designed and developed via the rotordynamic analyses using dynamic force coefficients from GFB analyses. The rotordynamics and performance of the oil-free TC was measured up to 85 krpm while being driven by a diesel vehicle engine, and compared to a commercial oil-lubricated TC supported on FRBs. The test results showed that the GFBs increased the rotor speed by ~ 20% at engine speeds of 1,500 rpm and 1,750 rpm, yielding the reduction of turbine input energy by more than 400 W. Incidentally, an external shock test on the oil-free TC casing was conducted at the rotor speed of 60 krpm, and showed a good capability of vibration damping due to the well-known dry friction mechanism of the GFBs.

Performance Predictions of Tilting Pad Journal Bearing with Ball-Socket Pivots and Comparison to Published Test Results (볼 소켓형 피봇을 갖는 틸팅 패드 저널 베어링의 성능 예측 및 기존 결과와의 비교)

  • Kim, Tae Ho;Choi, Tae Gyu
    • The KSFM Journal of Fluid Machinery
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    • v.20 no.2
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    • pp.63-68
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    • 2017
  • This paper predicts the rotordynamic force coefficients of tilting pad journal bearings (TPJBs) with ball-socket pivot and compares the predictions to the published test data obtained under load-between-pad (LBP) configuration. The present TPJB model considers the pivot stiffness calculated based on the Hertzian contact stress theory. Due to the compliance of the pivot, the predicted journal eccentricity agree well with the measured journal center trajectory for increasing static loads, while the early prediction without pivot model consideration underestimates it largely. The predicted pressure profile shows the significant pressure development even on the unloaded pads along the direction opposite to the loading direction. The predicted stiffness coefficients increase as the static load and the rotor speed increase. They agree excellently with test data from open literature. The predicted damping coefficients increase as the static load increases and the rotor speed decreases. The prediction underestimates the test data slightly. In general, the current predictive model including the pivot stiffness improves the accuracy of the rotordynamic performance predictions when compared to the previously published predictions.

Rotordynamic Analysis of a Turbo-Chiller with Varying Gear Loadings Part II : A Driven High-Speed Compressor Pinion-Impeller Rotor-Bearing System (터보 냉동기의 변동 기어하중을 고려한 로터다이나믹 해석 Part II : 피동 고속 압축기 피니언-임펠러 로터-베어링 시스템)

  • 이안성;정진희
    • Journal of KSNVE
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    • v.9 no.5
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    • pp.1042-1049
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    • 1999
  • In the Part I has been reported a rotordynamic analysis of the driving motor-bull gear rotor-bearing system of a turbo-chiller. In this study, Part II, a rotordynamic analysis is performed with the turbo-chiller compressor pinion-impeller rotor system supported on two fluid film bearings. The pinion-impeller rotor system is driven to a rated speed of 14,600 rpm through a speed-increasing pinion-bull gear. It is modeled utilizing the finite element method for analysis. As loadings on the bearings due to the gear action are significant in the system considered, each resultant bearing load is calculated statically by considering the generalized forces of the gear action as well as the rotor itself. The two support bearings, the generalized forces of the gear action as well as the rotor itself. The two support bearings, partial and 3-axial groove bearings, are designed to take their varying loads along with their varying load angles, and they are also analyzed to give their rotordynamic coefficients. Then, a complex rotordynamic analysis of the compressor pinion-impeller rotor-bearing system is carried out to evaluate its stability, whirl natural frequencies and mode shapes, and unbalance responses under various loading conditions. Results show that the bearings and entire rotor system are well designed regardless of operating conditions, i.e., loads and operating speeds.

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