Browse > Article
http://dx.doi.org/10.5293/IJFMS.2015.8.1.023

Rotordynamic Performance Measurements of An Oil-Free Turbocharger Supported on Gas Foil Bearings and Their Comparisons to Floating Ring Bearings  

Lee, Yong-Bok (Center for Urban Energy Systems, Korea Institute of Science and Technology)
Park, Dong-Jin (CAE Group, LCD division, Samsung Electronics)
Sim, Kyuho (Department of Mechanical System Design Engineering, Seoul National University of Science and Technology)
Publication Information
International Journal of Fluid Machinery and Systems / v.8, no.1, 2015 , pp. 23-35 More about this Journal
Abstract
This paper presents the rotordynamic performance measurement of oil-free turbocharger (TC) supported on gas foil bearings (GFBs) for 2 liter class diesel vehicles and comparison to floating ring bearings (FRBs). Oil-free TC was designed and developed via the rotordynamic analyses using dynamic force coefficients from GFB analyses. The rotordynamics and performance of the oil-free TC was measured up to 85 krpm while being driven by a diesel vehicle engine, and compared to a commercial oil-lubricated TC supported on FRBs. The test results showed that the GFBs increased the rotor speed by ~ 20% at engine speeds of 1,500 rpm and 1,750 rpm, yielding the reduction of turbine input energy by more than 400 W. Incidentally, an external shock test on the oil-free TC casing was conducted at the rotor speed of 60 krpm, and showed a good capability of vibration damping due to the well-known dry friction mechanism of the GFBs.
Keywords
turbocharger; gas foil bearings; floating ring bearings; rotordynamic performance;
Citations & Related Records
연도 인용수 순위
  • Reference
1 F. P. Miller, 2009, Turbocharger, Alphascript Publishing.
2 C. DellaCorte, V. Lukaszewicz, M. J. Valco, K. C. Radil, and H. Heshmat, 2000, "Performance and Durability of High Temperature Foil Air Bearings for Oil-Free Turbomachinery," STLE Tribology Transactions, 43(4) 774-780.   DOI
3 K. Radil, S. Howard, and B. Dykas, 2002, "The Role of Radial Clearance on the Performance of Foil Air Bearings," STLE Tribology Transactions, 44(4), pp. 485-490.
4 C. DellaCorte, and M. J. Valco, 2000, "Load Capacity Estimation of Foil Air Journal Bearings for Oil-Free Turbomachinery Applications," Proceedings fo ASME/STLE Joint Tribology Conference, 00-TC-4.
5 H. Heshmat, J. A. Walowit, and O. Pinkus, 1983 "Analysis of Gas-Lubricated Foil Journal Bearings," ASME Journal of Lubrication Technology, 105 pp. 647-655.   DOI
6 H. Heshmat, 1991, "A Feasibility Study on the Use of Foil Bearings in Cyrogenic Turbopumps," AIAA, Paper No. AIAA-91- 2103-CP.
7 H. Heshmat, and O. Hermel, 1993, "Compliant Foil Bearing Technology and Their Application to High Speed Turbomachinery," The 19th Leeds-Lyon Symposium on Thin Film in Tribology, pp. 559-575.
8 L. -Y. Xiong, G. Wu, Y. Hou, L. -Q. Liu, M. -F. Ling, and C. -Z. Chen, 1997, "Development of Aerodynamic Foil Journal Bearings for a High Speed Cryogenic Turboexpander," Cryogenics, 37 221-227.   DOI
9 S. A. Howard, "Rotordynamics and Design Methods of An Oil-free Turbocharger," NASA/CR-1999-208689.
10 H. Heshmat, J. F. Walton, C. Dellacorte, and M. Valco, 2000, "Oil-free Turbocharger Demonstration Paves Way to Gas Turbine engine Applications," Proceedings of the ASME Turbo Expo, ASME 2000-GT-620.
11 T. H. Kim, and L. San Andres, 2008, "Heavily Loaded Gas Foil Bearings: A Model Anchored to Test Data," ASME Journal of Engneering for Gas Turbines and Power, 130 (1) , 012504.   DOI   ScienceOn
12 D. J. Park, C. H. Kim, G. H. Jang, and Y. B. Lee, 2008, "Theoretical considerations of static and dynamic characteristics of air foil thrust bearing with tilt and slip flow," Tribology International, Vol. 41, No. 4, pp. 282-295.   DOI
13 N. S. Lee, 2003, A Study on the Performance and Stability of Air Bump Foil Bearing, PhD Thesis, Hanyang University.
14 Y.-B. Lee, D.-J. Park, J. H. Jo, and C. H. Kim, 2007, "High Temperature Lubricants for Air Foil Bearings: Friction and Wear Characteristics of Corona Series from 25 to $1,000\;^{\circ}C$," Proceedings of STLE Annual Meeting, Philadelphia, USA.