• Title/Summary/Keyword: Rotor-Bearing System

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Development of Diagnostic Expert System for Rotating Machinery with Journal Bearing-Research on the Diagnosis of the Nonlinear Characteristics of Rotor System (저어널 베어링으로 지지된 회전축의 이상상태 진단을 위한 진단 전문가 시스템의 개발-로타시스템의 비선형 특성 진단을 위한 연구)

  • 유송민;김영진;박상신
    • Tribology and Lubricants
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    • v.17 no.2
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    • pp.153-161
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    • 2001
  • The development of techniques in diagnosing the state of the system is one of the essential tools in establishing the automation and unmanned manufacturing system for the realization of CIM/FMS in the fields. In this paper, we developed various diagnostic schemes for the journal bearing supported rotor system. Up to now, vibration of the shaft, measurement of the displacement and the temperature have been used for diagnostic tools, however, the statistical features only could not differentiate the state from states. Thus, we identified the sensor data f3r the steady state in the signal processing and then applied the fuzzy c-mean technology to cope with the nonlinear characteristics of the system. This will, in return, establish a possible diagnostic system for the rotor system in the fields.

A Study on the Vibration Characteristics of HDD Spindle Motor (하드 디스크 구동 스핀들 모터의 진동 특성에 관한 연구)

  • 장건희;한재혁
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1997.04a
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    • pp.160-166
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    • 1997
  • The spindle motor in a computer hard disk drive can be modeled as a rotor-bearing system supported by the base plate. Ball bearing is the crucial element to determine the stiffness of the spindle motor, and its design parameters and operating conditions determine the dynamic characteristics of the spindle motor. In the analysis of a rotor-bearing system with a short shaft like a spindle motor, the stiffness of the base plate as well as ball bearings must be considered accurately to analyze the dynamic charateristics of a spindle motor. In this paper, the lateral and the axial vibration of the spindle motor were analyzed by the transfer matrix method for the dual-shaft rotor-bearing model and by d.o.f lumped parameter model, respectively. The simulation results had good agreements with the experimental modal testing. The dynamic characteristics were fully investigated for the change of the major design parameters of the spindle motor, i.e. the preload of ball bearings and the rotational speed.

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Dynamic Analysis of a Rotating System Due to the Effect of Ball Bearing Waviness (I)-Vibration Analysis- (Waviness가 있는 볼베어링으로 지지된 회전계의 동특성해석 (I) -진동 해석-)

  • Jeong, Seong-Weon;Jang, Gun-Hee
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.12
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    • pp.2636-2646
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    • 2002
  • This research presents an analytical model to investigate vibration due to ball bearing waviness in a rotating system supported by two or more ball bearings, taking account of the centrifugal force and gyroscopic moment of the ball. The waviness of rolling elements is modeled by the sinusoidal function, and it is incorporated into the position vectors of the race curvature center. The Hertzian con tact theory is applied to calculate the elastic deflection and nonlinear contact force while the rotor has translational and angular motions. Both the centrifugal force and gyroscopic moment of the ball and the waviness of the rolling elements are included in the kinematic constraints and force equilibrium equations of a ball to derive the nonlinear governing equations of the rotor, which are solved by using the Runge-Kutta-Fehlberg algorithm to determine the new position of the rotor. The proposed model is validated by the comparison of the results of the prior researchers. This research shows that the centrifugal force and gyroscopic moment of the ball plays the important role in determining the bearing frequencies, i.e. the principal frequencies, their harmonics and the sideband frequencies resulting from the waviness of the rolling elements of ball bearing. It also shows that the bearing vibration frequencies are generated by the waviness interaction not only between the rolling elements of one ball bearing but also between those of two or more ball bearings constrained by the rotor.

A Mode Sorting Method Using the MAC of a Rotor-bearing System (MAC을 이용한 회전축계 시스템의 모드정렬 방법)

  • Lim, Jonghyuk;Kim, Minsung;Lee, Kyuho;Park, Chuljun;Chung, Jintai
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.25 no.5
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    • pp.329-336
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    • 2015
  • This paper presents a sorting method of mode vectors and natural frequencies about a rotor-journal bearing system. The rotor is solved by the finite element method, the bearing stiffness and damping coefficient are solved by the finite difference method. At any rotation speed section through the eigenvalue analysis of the system, mode vectors and natural frequencies not sorted are confirmed via the Campbell diagram and the MAC(modal assurance criterion). To sort mode vectors and natural frequencies of the section, a mode sorting method is presented through a method of rearranging the MAC of the mode vectors. Finally, the mode vectors and the natural frequencies are sorted by using the presented method, these are verified through the MAC.

Finite Element Formulations of the Rotor-Bearing System for Whirl Speed Analysis (로터-베어링 시스템의 훨링속도 해석을 위한 유한요소 정식화)

  • Yun, Seong-Ho
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2007.04a
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    • pp.625-630
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    • 2007
  • This paper accounts for derivations and formulations of the finite element dynamic equation of the rotor-bearing system to analyze its whirling speed. It turns out to be a different form from previous researcher's because of different successive sequences of Euler angles. Correspondingly the adoption of other rotation tensor will be needed for a consistent derivation of the dynamic equation. The process of its finite element formulation with consistent mass matrix and gyroscopic matrix involves a general definition of the modal analysis or the Eigen analysis for the damped system in the inertial frame and rotating frame, respectively.

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A Study on the dynamic characteristics of rotor systems supported by angular contact ball bearings with the axial displacement preload varied (각접촉 볼 베어링의 정위치 예압 변화에 따른 회전체 계 동특성 변화 연구)

  • 강중옥;홍성욱
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.389-392
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    • 1997
  • This paper presents the dynamic analysis and experiment for rotor systems supported by angular contact ball bearings subjected to axial displacement preload. A dynamic software, which has been developed by the authors for the analysis of rotor systems supported by angular contact ball bearings, is used to simulate a uniform shaft system supported by two angular contact ball bearings with the axial displacement preload varied. Experiments are also performed to validate the simulation. An experimental system is constructed which consists of a uniform shaft, two bearings and a device for adjusting the axial displacement preload. Through a series of simulation and experiment, the dynamic characteristics of rotor systems with angular contact ball bearings subject to axial displacement preload are investigated.

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A Study on Proportional and Derivative Control of Fluid Film Journal Bearings (유체 윤활 베어링의 비례 및 미분 제어에 관한 연구)

  • 노병후;김경웅
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2001.06a
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    • pp.212-217
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    • 2001
  • This paper presents the stability characteristics of a rotor-bearing system supported by actively controlled hydrodynamic journal bearing. The proportional and derivative controls including coupled motion are adopted for the control algorithm to control the hydrodynamic journal bearing with a circumferentially groove. Also, the cavitation algorithm implementing the Jakobsson-Floberg-Olsson boundary condition is adopted to predict cavitation regions in the fluid film more accurately than conventional analysis which uses the Reynolds condition. The stability characteristics are investigated with the Routh-Hurwitz criteria using the linear dynamic coefficients which are obtained from the perturbation method. The stability characteristics of the rotor-bearing system supported by active controlled hydrodynamic journal bearing are investigated for various control gain. It is found that the speed at onset of instability is increased for both proportional and derivative control of the bearing, and the proportional and derivative control of coupled motion is more effective than proportional and derivative control of uncoupled motion.

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Proportional and Derivative Control of Hydrodynamic Journal Bearings (동압 베어링의 비례 및 미분 제어)

  • 노병후;김경웅
    • Tribology and Lubricants
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    • v.17 no.4
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    • pp.283-289
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    • 2001
  • The paper presents the stability characteristics of a rotor-bearing system supported by actively controlled hydrodynamic journal bearing. The proportional and derivative controls including coupled motion are adopted for the control algorithm to control the hydrodynamic journal bearing with a circumferentially groove. Also, the cavitation algorithm implementing the Jakobsson-Floberg-Olsson boundary condition is adopted to predict cavitation regions in the fluid film more accurately than a conventional analysis which uses the Reynolds condition. The stability characteristics of a rotor-bearing system supported by actively controlled hydrodynamic journal bearing are investigated for various control gains with the Routh-Hurwitz criteria using the linear dynamic coefficients which are obtained from the perturbation method. It is found that the speed at onset of the instability is increased for both proportional and derivative control of the bearing. It is also found that the proportional and derivative control of the coupled motion is more effective than that of the uncoupled motion.

Three-dimensional Rotordynamic Analysis Considering Bearing Support Effects (베어링 지지 효과를 고려한 3차원 로터동역학 해석)

  • Park, Hyo-Keun;Kim, Dong-Man;Kim, Yu-Sung;Kim, Myung-Kuk;Chen, Seung-Bae;Kim, Dong-Hyun
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.17 no.2 s.119
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    • pp.105-113
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    • 2007
  • In this study, three-dimensional rotordynamic analyses have been conducted using equivalent beam, hybrid and full three-dimensional models. The present computational method is based on the general finite element method with rotating gyroscopic effects of the rotor system. General purpose commercial finite element code, SAMCEF which includes practical rotordynamics module with various types of rotor analysis tools and bearing elements is applied. For the purpose of numerical verification, comparison study for a benchmark rotor model with support bearings is performed first. Detailed finite element models based on three different modeling concepts are constructed and then computational analyses are conducted for the realistic and complex three-dimensional rotor system. The results for rotor stability and mass unbalance response are presented and compared with the experimental vibration test data conducted herein.

A Rotordynamic Analysis of Dry Vacuum Pump Rotor-Bearing System for High-Speed Operation (고속 운전용 건식진공펌프 로터-베어링 시스템의 전체동역학 해석)

  • Kim, Byung-Ok;Lee, An-Sung;Noh, Myung-Keun
    • The KSFM Journal of Fluid Machinery
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    • v.10 no.3 s.42
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    • pp.47-54
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    • 2007
  • A rotordynamic analysis was performed with a dry vacuum pump, which is a major equipment in modem semiconductor and LCD manufacturing processes. The system is composed of screw rotors, lobes picking air, helical gears, driving motor, and support rolling element bearings of rotors and motor. The driving motor-screw rotor system has a rated speed of 6,300rpm, and was modeled utilizing a rotordynamic FE method for analysis, which was verified through the results of its 3-D finite element model. As loadings on the bearings due to the gear action were significant in the system considered, each resultant bearing load was calculated determinately and indeterminately by considering the generalized forces of the gear action as well as the rotor itself. Each resultant bearing loading was used in calculating each stiffness of rolling element bearings. Design goals are to achieve wide separation margins of critical speeds and favorable unbalance responses of the rotor in the operating range. Then, a complex rotordynamic analysis of the system was carried out to evaluate its forward synchronous critical speeds, whirl natural frequencies and mode shapes, and unbalance responses under various unbalance locations. Results show that the entire system is well designed in the operating range. In addition, the procedure of rotordynamic analysis for dry vacuum pump rotor-bearing system was proposed and established.