• Title/Summary/Keyword: Rotor system

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Degradation Evaluation of Aged 1Cr-1Mo-0.25V Steel Using Coercive Force (보자력을 이용한 1Cr-1Mo-0.25V강 인공시효재의 열화도 평가)

  • Ryu, K.S.;Nahm, S.H.;Kim, Y.I.;Yu, K.M.;Son, D.R.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.19 no.4
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    • pp.288-293
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    • 1999
  • The integrity of the turbine rotors can be assessed by the coercive force and Vickers hardness of the aged rotors at service temperature. The coercive force measurement system was constructed in order to evaluate material degradation nondestructively. The test specimen was 1Cr-1Mo-0.25V steel used widely for turbine rotor material, and then the seven kinds of specimens with different degradation levels were prepared by the isothermal heat treatment at $630^{\circ}C$. The coercive force of the test materials was measured at room temperature. Vickers hardness and coercive force decreased with the increase of degradation. The relationship between Vickers hardness and coercive force was investigated. The degradation of test material may be determined nondestructively by the relationship between Vickers hardness and coercive force.

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A Study on the Redesign of the Two-Stage Axial Compressor for Helicopter Engines (헬리콥터용 2단 축류압축기의 재설계에 관한 연구)

  • Kim, Jin-Han;Choi, Chang-Ho;Kim, Chul-Taek;Yang, Sooseok;Lee, Daesung
    • The KSFM Journal of Fluid Machinery
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    • v.4 no.1 s.10
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    • pp.7-13
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    • 2001
  • In developing a multistage compressor, the stage matching is one of the critical design issues. The mismatching can be often observed even if each stage has been proven good and then used as part of a compression system. A good matching among the stages can be achieved by changing various design parameters (i.e., passage cross sectional areas, blades angles, stagger angles, curvature, solidity, etc.). Therefore, designers need to find out what parameters must be changed and how much. In this study, a method to search the design parameters for optimum stage matching has been used based on an 1-D mathematical model of a compressor, which uses the data obtained from the preliminary test to identify the design parameters. This methodology is applied with a two-stage axial compressor, which was originally designed for a helicopter gas turbine engine. After identifying design parameters using preliminary test data, an optimization process has been employed to achieve the best matching between the stages (i.e., maximum efficiency of the compressor at its operation modes within a given range of the rotor speed under given restrictions for required stall margins and mass flow). 3-D flow calculations have been performed to confirm the usefulness of the corrections based on the 1-D mathematical model. Calculational results agree well with the experimental data in view of the performance characteristics. Some promising results were produced through the methodology proposed in this paper in conjunction with flow calculations.

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Position Sensorless Cotrol of SRM using Evolutionary Sliding (진화 슬라이딩 모드 관측기를 사용한 SRM의 위치 센서리스 제어)

  • 박진현;박한웅;최영규
    • Journal of the Korean Institute of Intelligent Systems
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    • v.11 no.6
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    • pp.516-523
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    • 2001
  • This paper introduces a indirect rotor position and speed estimation algorithm for the SRM(switched reluctance motor) sensorless control based on the sliding mode observer and evolutionary programming The information of position and speed is generally provided by encoder or resolve. However, the position sensor not only adds complexity, cost and size to the whole drive system, but also causes limitation for industrial applications. In this paper, in order to eliminate the position sensor, indirect position sensing, indirect position sensing method using sliding mode observer is used for SRM drives. But if sliding mode observer parameters are selected to be large, the corresponding rapid changes of estimated position and velocity result in chattering phenomenon. Therefore in order to reduce the chattering, this observer parameters are optimized by evolutionary programming. And PID controller is also optimized to track precisely for the SRM using evolutionary programming.

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A Study on the Sensorless Speed Control of Permanent Magnet Direct Current Motor (영구자석 직류전동기의 센서리스 속도제어에 관한 연구)

  • Oh, Sae-Gin;Kim, Hyun-Chel;Kim, Jong-Su;Yoon, Kyoung-Kuk
    • Journal of Advanced Marine Engineering and Technology
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    • v.36 no.5
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    • pp.694-699
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    • 2012
  • This paper proposes a new sensorless speed control scheme of permanent magnet DC motor using a numerical model and hysteresis controller, which requires neither shaft encoder, speed estimator nor PI controllers. By supplying the identical instantaneous voltage to both model and motor in the direction of reducing torque difference, the rotor speed approaches to the model speed, namely setting value and the system can control motor speed precisely. As the numerical model whose electric parameters are the same as those of the actual motor is adopted, the armature rotating speed can be converged to the setting value by controlling torque on both sides to be equalized. And the hysteresis controller controls torque by restricting the torque errors within respective hysteresis bands, and motor torque are controlled by the armature voltage. The experiment results indicate good speed and load responses from the low speed range to the high, show accurate speed changing performance.

A Numerical Method & Experiments for the Aerodynamic Design of High Performance 2-Stage Axial Flow Fans (고성능 2단 축류송풍기의 공력설계를 위한 수치해석 및 실험에 관한 연구)

  • Cho, Jinsoo;Han, Cheolhui;Cho, Leesang
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.23 no.8
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    • pp.1048-1062
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    • 1999
  • A numerical method and experiments for the aerodynamic design of high performance two-stage axial flow fans was carried out. A vortex ring element method used for the aerodynamic analysis of the propellers was extended to the fan-duct system. Fan Performance and velocity profiles at the fan inlet and outlet are compared with experimental data for the validations of numerical method. Performance test was done based on KS B 6311(testing methods for turbo-fans and blowers). The velocity profile was obtained using a 5-hole pitot tube by the non-nulling method. The two stage axial flow fan configurations for the optimal operation conditions were set by using the experimental results for the single rotating axial flow fan and the single stage axial flow fan. The single rotating axial flow fan showed relatively low efficiency due to the swirl velocities behind rotor exit which produced pressure losses. In contrast, the single stage and the two-stage axial flow fans showed performance improvements due to the swirl velocity reduction by the stator. The peak efficiency of the two stage axial flow fan was improved by 21% and 6%, compared to the single rotating axial flow fan and the single stage axial flow fan, respectively.

Design of Experiments for Optimization of Helicopter Flight Tests (헬리콥터 비행시험 최적화를 위한 실험계획법의 적용)

  • Byun, Jai-Hyun;Lee, Gun-Myung;Kim, Se-Hee
    • Transactions of the KSME C: Technology and Education
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    • v.2 no.2
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    • pp.113-124
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    • 2014
  • In developing an aircraft, configuration determination and requirement proofing depend on flight test results. Since the flight tests require much time and high cost, systematic flight test planning and analysis are needed to reduce cost and development time. This paper presents a desirability function approach to present an integrative measure of vibration levels at important positions and suggests a fractional factorial design which is one of the experimental design methods to help perform systematic flight tests. A method to perform flight tests in stages is also suggested to further reduce the number of flight tests.

Study on the Performance of Infrared Thermal Imaging Light Source for Detection of Impact Defects in CFRP Composite Sandwich Panels

  • Park, Hee-Sang;Choi, Man-Yong;Kwon, Koo-Ahn;Park, Jeong-Hak;Choi, Won-Jae;Jung, Hyun-Chul
    • Journal of the Korean Society for Nondestructive Testing
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    • v.37 no.2
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    • pp.91-98
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    • 2017
  • Recently, composite materials have been mainly used in the main wings, ailerons, and fuselages of aircraft and rotor blades of helicopters. Composite materials used in rapid moving structures are subject to impact by hail, lightning, and bird strike. Such an impact can destroy fiber tissues in the composite materials as well as deform the composite materials, resulting in various problems such as weakened rigidity of the composite structure and penetration of water into tiny cracks. In this study, experiments were conducted using a 2 kW halogen lamp which is most frequently used as a light source, a 2 kW near-infrared lamp, which is used for heating to a high temperature, and a 6 kW xenon flash lamp which emits a large amount of energy for a moment. CFRP composite sandwich panels using Nomex honeycomb core were used as the specimens. Experiments were carried out under impact damages of 1, 4 and 8 J. It was found that the detection of defects was fast when the xenon flash lamp was used. The detection of damaged regions was excellent when the halogen lamp was used. Furthermore, the near-infrared lamp is an effective technology for showing the surface of a test object.

HIPI Controller of IPMSM Drive using ALM-FNN (ALM-FNN을 이용한 IPMSM 드라이브의 HIPI 제어기)

  • Ko, Jae-Sub;Choi, Jung-Sik;Chung, Dong-Hwa
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.23 no.8
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    • pp.57-66
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    • 2009
  • The conventional fixed gain PI controller is very sensitive to step change of command speed, parameter variation and load disturbances. The precise speed control of interior permanent magnet synchronous motor(IPMSM) drive becomes a complex issue due to nonlinear coupling among its winding currents and the rotor speed as well as the nonlinear electromagnetic developed torque. Therefore, there exists a need to tune the PI controller parameters on-line to ensure optimum drive performance over a wide range of operating conditions. This paper proposes hybrid intelligent-PI(HIPI) controller of IPMSM drive using adaptive learning mechanism(ALM) and fuzzy neural network(FNN). The proposed controller is developed to ensure accurate speed control of IPMSM drive under system disturbances and estimation of speed using artificial neural network(ANN) controller. The PI controller parameters are optimized by ALM-FNN at all possible operating condition in a closed loop vector control scheme, The validity of the proposed controller is verified by results at different dynamic operating conditions.

Simulation for the Calculation of Switching Time when Asynchronous Motors are Starting (비동기 전동기 기동시 스위칭시간 계산에 관한 시뮬레이션)

  • Bae, Cherl-O;Vuong, Duc-Phuc
    • Journal of Advanced Marine Engineering and Technology
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    • v.36 no.6
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    • pp.837-843
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    • 2012
  • Asynchronous motors are widely used in many fields. The various starting methods have been developed for the asynchronous motors which have large power compared to source power. The most popular ways to start the motors are to reduce the voltage of motor's stator or change the resistance fed rotor. It is needed to the specific time to reduce the voltage and change the resistance at a specific step. We call it the switching time. It is very difficult to know the switching time exactly. It varies with different types of motors as well as load characteristics. Thus, this paper focuses on the design and development for the mathematical models of motor and load. And then it is implemented in SIMULINK in order to calculate this time. The simulation results are both compared and discussed in detail so that it can be applied for new system with various motors and loads.

Design of a Cryogenic Turbo Expander Drive Shaft for 300 W Class Brayton Refrigerators (300 W급 브레이튼 냉동기용 극저온 터보 팽창기 구동축 설계)

  • Kim, Manryeol;Lee, Changhyeong;Kim, Dongmin;Yang, Hyeongseok;Kim, Seokho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.6
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    • pp.129-135
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    • 2016
  • There have been many types of development and commercialization efforts for superconducting power applications with the continuous development of High Temperature Superconducting (HTS) conductors. In particular, HTS power cables are going to be commercialized in real power grids. A cryogenic refrigeration system should be used to keep it below 77 K, and its required cooling capacity continuously increases as the unit length of the HTS power cable increases. Among the many kinds of cryogenic refrigerator, a reverse Brayton refrigerator that uses turbo expanders is a promising refrigerator due to its efficiency and reliability. Among the various components in refrigerators, the cryogenic turbo-expander is the most important part for increasing efficiency and assuring reliability. The design of a 300 W class turbo-expander is described in this paper prior to the development of a 10 kW class turbo expander, which is the required capability for the commercialization of a HTS power cable. The impeller shape and rotation speed are determined based on the cycle analysis. The Eigen frequency and harmonic analysis are conducted with gas bearings at cryogenic temperatures to determine the operational stability.