• Title/Summary/Keyword: Rotor design

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Mechanical Development of an Unmanned Helicopter for Precise Small-scaled ULV Aerial Application - Conceptual Design and Prototype - (저투입 소필지 정밀 살포용 무인헬리콥터의 기체개발 - 기체요소의 개념설계 및 시작기 -)

  • Koo, Y.M.;Seok, T.S.;Shin, S.K.;Lee, C.S.;Kang, T.G.
    • Journal of Biosystems Engineering
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    • v.33 no.2
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    • pp.94-100
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    • 2008
  • Present chemical application method using a power sprayer has been labor intensive, costly and ineffective. Therefore, a small agricultural unmanned helicopter was suggested to replace the conventional spray system. In this study, conceptual design for developing the helicopter and a consequential prototype were reported. The overall conceptual design was initiated by deciding the type of agricultural helicopter, as the single rotor helicopter with a tail system. As the first step of the designing, an air-cooled, 2-stroke engine was selected and a prototype transmission was designed by determining the rotating speed of main rotor shaft. A 'pusher' type tail rotor system was adapted to balance the reaction torque and reduce the power use. The tail boom length was designed to avoid the rotating trajectory of the main rotor. The RF console consisted of the engine control, attitude control, and emergency control modules. Assembling the prototype concluded the mechanical development of the agricultural helicopter.

Rotordynamic Analysis of Automotive Turbochargers Supported on Ball Bearings and Squeeze Film Dampers in Series: Effect of Squeeze Film Damper Design Parameters and Rotor Imbalances (볼 베어링과 스퀴즈 필름 댐퍼로 지지되는 차량용 터보차저의 회전체동역학 해석: 스퀴즈 필름 댐퍼 설계 인자와 회전체 불균형 질량의 영향)

  • Kim, Kyuman;Ryu, Keun
    • Tribology and Lubricants
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    • v.34 no.1
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    • pp.9-15
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    • 2018
  • Modern high-performance automotive turbochargers (TCs) implement ceramic hybrid angular contact ball bearings in series with squeeze film dampers (SFDs) to enhance transient responses, thereby reducing the overall emission levels. The current study predicts the rotordynamic responses of the commercial automotive TCs (compressor wheel diameter = ~53 mm, turbine wheel diameter = ~43 mm, and shaft diameter at the bearing locations = ~7 mm) supported on ball bearings and SFDs for various design parameters of SFDs, including radial clearance, axial length, lubricant viscosity, and rotor imbalance conditions (i.e., amplitudes and phase angles) while increasing rotor speed up to 150 krpm. This study validates the predictive rotor finite element model against measurements of mass, polar and transverse moments of inertia, and free-free mode natural frequencies and mode shapes. A nonlinear rotordynamic model integrates nonlinear force coefficients of SFDs to calculate the transient responses of the TC rotor-bearing system. The predicted results show that SFD radial clearances, as well as phase angles of rotor imbalances, have the paramount effect on the dynamic responses of TC shaft motions.

Measurements and Predictions of Rotodynamic Performance of a Motor-Driven Small Turbocompressor Supported on Oil-Free Foil Bearings (무급유 포일 베어링으로 지지되는 소형 전동 압축기의 회전체동역학 성능 측정 및 예측)

  • Baek, Doo San;Hwang, Sung Ho;Kim, Tae Ho;Lee, Jong Sung;Kim, Tae Young
    • Tribology and Lubricants
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    • v.38 no.2
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    • pp.53-62
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    • 2022
  • This study presents experimental measurements of the rotordynamic performance of a motor-driven small turbocompressor supported by gas beam foil journal bearings (GBFJBs) and compares the test results with the predictions of a computational model. The experiments confirmed that the rotational synchronous frequency component dominates the behavior of the overall rotor vibrations, whereas the nonsynchronous components are insignificant, indicating the rotor-bearing system remains stable up to 100 krpm. The undamped natural frequency and imbalanced response of the rotor-bearing system are predicted when integrating the finite element model of the rotor-bearing system with the predictions of the bearing dynamic coefficients. The results are in good agreement with the experimental results. In addition, base excitation test results show that the small turbocompressor can endure large external forces and demonstrate limited rotor amplitudes. A simple single degreeof-freedom rotor model using the nonlinear stiffness of the GBFJBs can effectively predict the test results.

Design and Construction of a Quad Tilt-Rotor UAV using Servo Motor

  • Jin, Jae-Woo;Miwa, Masafumi;Shim, Joon-Hwan
    • Journal of Engineering Education Research
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    • v.17 no.5
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    • pp.17-22
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    • 2014
  • Unmanned aerial vehicles (UAVs) that have been recently commercialized can largely be divided into fixed-wing aircraft and rotor aircraft by their styles and flight characteristics. Although the fixed-wing aircraft represents higher power efficiency, higher speed, longer flight distance and larger loading weight than the rotor aircraft, they have a disadvantage of requiring a space for take-off and landing. On the other hand, the rotor aircraft can implement vertical take-off and landing (VTOL) and represents various flight modes (hovering, steep bank turns and low-speed flights). But they require both precision take-off control and attitude control. In this study, we used a quad-tilt rotor UAV to combine advantages in both the fixed-wing aircraft and the rotor aircraft. The quad-tilt rotor (QTR) system was designed and constructed by adding a tilt device with a servo motor to a general quad-rotor vehicle.

Optimal Design of Nonlinear Squeeze Film Damper Using Hybrid Global Optimization Technique

  • Ahn Young-Kong;Kim Yong-Han;Yang Bo-Suk;Ahn Kyoung-Kwan;Morishita Shin
    • Journal of Mechanical Science and Technology
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    • v.20 no.8
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    • pp.1125-1138
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    • 2006
  • The optimal design of the squeeze film damper (SFD) for rotor system has been studied in previous researches. However, these researches have not been considering jumping or nonlinear phenomena of a rotor system with SFD. This paper represents an optimization technique for linear and nonlinear response of a simple rotor system with SFDs by using a hybrid GA-SA algorithm which combined enhanced genetic algorithm (GA) with simulated annealing algorithm (SA). The damper design parameters are the radius, length and radial clearance of the damper. The objective function is to minimize the transmitted load between SFD and foundation at the operating and critical speeds of the rotor system with SFD which has linear and nonlinear unbalance responses. The numerical results show that the transmitted load of the SFD is greatly reduced in linear and nonlinear responses for the rotor system.

The Design of Rotor Bars of Single-Phase Line-Start Permanent Magnet Motor for Improving Starting Characteristics (단상 유도동기전동기의 기동 특성 개선을 위한 회전자 바 형상 설계)

  • Lee Chul-kyu;Kwon Soon-hyo;Yang Byung-yull;Kwon Byung-il
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.54 no.8
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    • pp.370-376
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    • 2005
  • The single-phase induction motor is simple and durable, but the efficiency is low. Therefore, electric motors like HLDC and LSPM(line-start permanent magnet motor) that use the permanent magnet have been studied. The most advantages of single-phase LSPM is having the same stator as the stator of the single-phase induction motor and permanent magnets are just inserted in the squirrel cage rotor of the single-phase induction motor. But the characteristics of single-phase LSPM synchronous motor has very complex characteristics until the synchronization and if the design is not suitable, the single-phase LSPM synchronous motor cannot be synchronized. We designed a single-phase LSPM using the same stator and winding as the conventional single-phase induction motor, but newly designed the permanent magnets considering air gap magnetic flux density. The transient characteristics of the single-phase LSPM is not good because of a magnetic breaking torque, however, it can be improved by redesigning the rotor bars. We are proposed the design method of rotor bar for the single-phase LSPM to start softly and to make synchronization easily.

Design and Feasibility Study of Double Gerotor (이중 제로터의 설계 및 응용 가능성에 대한 연구)

  • Lee, Sung-chul
    • Tribology and Lubricants
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    • v.35 no.4
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    • pp.215-221
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    • 2019
  • A gerotor set consists of two elements, an inner rotor and an outer rotor. The outer rotor has one more tooth than the inner rotor and has its centerline positioned at a fixed eccentricity from the centerline of the inner rotor. Although gerotors come in a variety of geometric configurations, all gerotor sets share the basic principle of having generated tooth profiles that provide continuous tight sealing during operation. The size of the gerotor is proportional to the number of teeth and the amount of eccentricity. The interior of an inner rotor with a large number of teeth has an enough space to include other machine elements. In this paper, the double gerotor mechanism, constructed by putting a small gerotor in the interior of a large inner rotor, is conceptualized. The double gerotor set is composed of an inner rotor, a planetary rotor, and an outer rotor. The inside profile of the planetary rotor corresponds to the outer rotor profile of the small gerotor, and the outside profile is the inner rotor profile of the large gerotor. In the double gerotor, the centers of the inner and the outer rotor are coincident because the eccentricities of two gerotors are balanced. The operation of a double gerotor is examined by analyzing the planetary motion, and a feasibility study for application of the double gerotor for hydraulic motors and pumps is performed. The double gerotor set has much application potential as a component of hydraulic systems.

Review of Balancing Techniques for Rotor (회전분의 발란싱기술에 관한 고찰)

  • Kim, Yeong-Ju
    • 한국기계연구소 소보
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    • s.13
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    • pp.143-161
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    • 1984
  • The mass balancing of rotors is an integral part of the study practice of the rotor dynamics. Any machine with rotating components is considered to be rotating machine. The part of a rotating machine that rotates in normal operation is generally reffered to as a rotor. A rotor is flexible if it deforms when the machine is operating at any speed up to its maximum design speed. Otherwise, the rotor is rigid. The general Purpose of the study of rotor dynamics is to increase understanding of rotor vibration phenomena and thus provide a means for controlling or eliminating these vitrations. As the efficiency of rotating machinery has been increased through reduced weight and increased speed, which implies increasement of rotor flexibility, the control of rotor vibration has become essential. Thus, the study and practice of rotor dynamaics has taken on an increasingly important role in recent years. Therefore many workers have studied about this and introduced a few balancing methods of flexible rotor, which can be classified mainly in following four sorts, 1. Polar plotting methed 2. Modal balancing method 3. Influence coefficient method 4. Unified balancing approach In this paper practical theories of rotor dynamics related to flexible rotor balancing have been reviewed and confirmed the calculation results of flexible balancing of typical rotor, as an example, respectively

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Design and Analysis of Interior Permanent Magnet Synchronous Motor Considering Saturated Rotor Bridge using Equivalent Magnetic Circuit

  • Shin, Kyung-Hun;Yu, Ju-Seong;Choi, Jang-Young;Cho, Han-Wook
    • Journal of Magnetics
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    • v.19 no.4
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    • pp.404-410
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    • 2014
  • This paper considers the design and performance evaluation of interior permanent magnet synchronous motors (IPMSMs). The initial design such as the sizing and shape design of the stator and rotor is performed for a given load condition. In particular, the equivalent magnetic circuit (EMC) is employed both to design the mechanical parameters of the rotor while considering nonlinear magnetic saturation effect and to analyze the magnetic characteristics of the air-gap of the motor. The designed motor is manufactured and tested to confirm the validity of the design processes and simulated results.

Rotordynamic Characteristics of an APU Gas Turbine Rotor-Bearing System Having a Tie Shaft

  • Lee, An-Sung;Lee, Young-Seob
    • Journal of Mechanical Science and Technology
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    • v.15 no.2
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    • pp.152-159
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    • 2001
  • In this paper it is intended to set-up a sound model of the 60,000rpm 100kW prototype APU gas turbine rotor-bearing system, and particularly to investigate the influences of the tie shaft on the rotordynamic characteristics of the entire APU gas turbine rotor-bearing system, employing the dual shaft model. Firstly, a mock-up APU rotor has been constructed to test and verify the model. Analytical natural frequency results have agreed with the corresponding modal test ones to within 5% difference. Then, the rotordynamic characteristics of the prototype APU rotorbearing system have been investigated. Natural vibration and unbalance response analyses results have shown that the inner tie shaft resonance can cause high enough vibration of the outer main rotor shaft. This could be a concern as the rotor journals operate on very thin air film at high speed. It is concluded as a conservative design practice that the inner tie shaft should be explicitly modeled in the rotordynamic analysis of the APU rotor-bearing system.

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