• Title/Summary/Keyword: Rotational Torque

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Indirect Measurement of Auto Screw Drive's Torque Using Current Signals of DC Motor (DC 모터 전류 신호를 이용한 자동나사체결기 토크의 간접측정)

  • 이정윤;이정우;이준호
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.2
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    • pp.88-93
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    • 2004
  • The main objective of the research is to Propose an algorithm that to estimate the screwing torque from parameters of DC motor current without using any stain gage and torque cell. The auto screw drive system is divided into two parts, one is the DC motor ind the other is mechanical part in which the friction torque and damping ratio are a function of rotational of spindle electro motive force constant. The torque is estimated from the friction torque. The research is concerned with applying the method to an auto screw drive and the advantages and limitations are also discussed in this paper.

Estimation of the Cutting Torque Without a Speed Sensor During CNC Turning

  • Kwon, Won-Tae;Hong, Ik-Jun
    • Journal of Mechanical Science and Technology
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    • v.19 no.12
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    • pp.2205-2212
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    • 2005
  • In this paper, the cutting torque of a CNC machine tool during machining is monitored through the internet. To estimate the cutting torque precisely, the spindle driving system is divided into two parts: electrical induction motor part and mechanical part. A magnetized current is calculated from the measured three-phase stator currents and used for the total torque estimation generated by a spindle motor. Slip angular velocity is calculated from the magnetized current directly, which gets rid of the necessity of a spindle speed sensor. Since the frictional torque changes according to the cutting torque and the spindle rotational speed, an experiment is adopted to obtain the frictional torque as a function of the cutting torque and the spindle rotation speed. Then the cutting torque can be calculated by solving a $2^{nd}$ order difference equation at a given cutting condition. A graphical programming method is used to implement the torque monitoring system developed in this study to the computer and at the same time monitor the torque of the spindle motor in real time through the internet. The cutting torque of the CNC lathe is estimated well within an about $3\%$ error range in average in various cutting conditions.

Setting up Relationship between Pull-out Resistance of Helical Anchor and Rotational Penetration Torque for Methodology Development (헬리컬 앵커개발 및 적용을 위한 앵커의 회전 관입 토크와 인발저항력과의 상관관계 정립)

  • Kim, Nak-Kyeong;Kim, Young-Uk;Moon, Jun-Ho;Xin, Zhen-Hua;Gu, Kyo-Young
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.3
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    • pp.661-667
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    • 2016
  • This study evaluated the potential of methodology development of the helical type anchor for soft ground applications. The rotational penetration of the helix structure might make construction-steps easy without the soil spitting and reusable rods could reduce the material cost. Removal of the anchors would be simple as a construction, which can be named the removal anchor. The anchoring resistance after construction is strongly related to the number of helixes resulting in a concise design process. The investigation involved a chamber test with soft soils. In the test, a specially designed and fabricated helical anchor and torque-driver were used to obtain the maximum pull-out resistance of the anchor after rotational penetration. As a result of the tests, The rotational torque and pull-out resistance have a proportional relationship with the strength of the prepared soils. Within the range of the study, the torque of the anchor penetrating increased with increasing pull-out resistance.

Development of Friction Torque Measurement Device for Spherical Hydrostatic Bearing (구면 정압베어링의 마찰토크 측정장치 개발)

  • 함영복;최영호;박경민;윤소남;김광영
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.181-186
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    • 2002
  • Lately, as going on increasing in the demand of high power density(power/weight), it is necessary for hydraulic axial piston pump/motor to operate more high pressure and speed. But in these condition, there are some trouble like as friction loss. To reduce this friction loss, hydrostatic bearing is used far axial piston pump/motor frequently. In general, it is difficult to measure accurate friction torque of spherical hydrostatic bearing in the use of the existing devices. So, we have developed the measurement device using the reaction torque sensor to obtain the pure friction torque, fitted in the casing. In this report, we intend to make an introduction about this measurement device for friction torque of the spherical wear part and clarify the effect of friction characteristics on supply pressure and rotational speed with three types of pocket size by using this measurement device.

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Structure Design and Experimental Appraisal of the Drag Force Type Vertical Axis Wind Turbine (수직축 항력식 풍력터빈의 구조설계 및 실험평가)

  • Kim Dong-Keon;Keum Jong-Yoon;Yoon Soon-Hyun
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.30 no.3 s.246
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    • pp.278-286
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    • 2006
  • Experiments were conducted to estimate the performance of drag force type vertical axis wind turbine with an opening-shutting rotor. It was operated by the difference in drag force generated on both sides of the blades. The rotational speed was measured by a tachometer in a wind tunnel and the tunnel wind speed was measured by using a pilot-static tube and a micro manometer. The performance test for a prototype was accomplished by calculating power, power coefficient, torque coefficient from the measurement of torque and rpm by a dynamometer controller. Various design parameters, such as the number of blades(B), blade aspect ratio(W/R), angle of blades$(\alpha)$ and drag coefficient acting on a blade, were considered for optimal conditions. At the experiment of miniature model, maximum efficiency was found at N=15, $\alpha=60^{\circ}$ and W/R=0.32. The measured test variables were power, torque, rotational speed, and wind speeds. The data presented are in the form of power and torque coefficients as a function of tip-speed ratio V/U. Maximum power was found in case of $\Omega=0.33$, when the power and torque coefficient were 0.14 and 0.37 respectively. Comparing model test with prototype test, similarity law by advance ratio for vertical axis wind turbine was confirmed.

Power Coefficient and Pressure Distributions on Blade Surfaces of a Wind Turbine with Tiltable Blades by 3D Simulations (날개 틸팅형 풍력발전기의 출력과 날개 표면의 압력분포에 대한 3차원 유동 해석)

  • Jeong, Chang-Do;Bae, Hyunwoo;Sung, Jaeyong
    • Journal of the Korean Society for Geothermal and Hydrothermal Energy
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    • v.16 no.1
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    • pp.1-8
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    • 2020
  • In this study, a new shape of wind turbine with horizontal axis has been proposed. The proposed wind turbine has two pairs of 3 tiltable blades which minimizes air resistance during the reverse rotational direction. Under a given wind speed, 3D numerical simulations on tiltable blades were performed for various TSRs(tip-speed-ratios). Four cases of rotational position was considered to analyze the torque and wind power generated on the blade surfaces. The results show that the maximum wind power occurs at the TSR of 0.2. Due to the blade tilting, the wind passes through the blade without air resistance at the reverse rotational direction. The torque is mainly caused by pressure differences between the front and rear surface of the blade, and it becomes maximum when the blade is located at the azimuth angle of 330°.

Performance Measurement of the Eddy Current Heat Generator with Different Array of Permanent Magnets (서로 다른 자석 배열을 가지는 와전류 열원화 장치의 성능 측정)

  • Yun, Teak-Han;Son, Young-Woo;Lee, Jang-Ho
    • New & Renewable Energy
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    • v.9 no.1
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    • pp.17-24
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    • 2013
  • Eddy Current is one of ways to make heat using rotational energy of wind turbine rotor. Four difference arrays of permanent magnets around rotor surface are used to generate heat using eddy current in this study. For the evaluation of heating performance, new test rig is prepared to measure water flow and temperatures in the inlet and outlet of the eddy current heat generator. In the test, torque and rotational speed are also measured in the motor driven system, and evaluated if the torque is matched with it of wind turbine rotor or not. It will be shown that the eddy current heat generator can be applied to real urban wind energy systems in this study.

Development of Powertrain Model for Vehicle Dynamic Analysis Program, AutoDyn7 (차량동역학 해석 프로그램 AutoDyn7의 동력전달장치 모델)

  • 손정현;유완석;김두현
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.2
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    • pp.185-191
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    • 2001
  • In many papers, the powertrain system generally has been madeled as one-dimensional torque model. One-dimensional powertrain model may calculate the torque correctly but it does not consider the non-rotational degrees-of-freedom of the powertrain components and the interaction of these degrees-of-freedom with the vehicle body frame and suspension. To consider the non-rotational degrees of freedom, the differential is modeled as a three-dimensional rigid body in this paper. A constant velocity joint is newly formulated and a relative constraint is also formulated to model the motion transfer due to gear ratio of the differential. Implementing the proposed powertrain system in the multibody model, more detail dynamic responses can be obtained. Obtained outputs such as reaction torques on the constant velocity joint and reaction forces on the rack can be useful data in the design of a powertrain.

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Effect of PVA Brush Contamination on Post-CMP Cleaning Performance (Post-CMP Cleaning에서 PVA 브러시 오염이 세정 효율에 미치는 영향)

  • Cho, Han-Chul;Yuh, Min-Jong;Kim, Suk-Joo;Jeong, Hae-Do
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.22 no.2
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    • pp.114-118
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    • 2009
  • PVA (polyvinyl alcohol) brush cleaning method is a typical cleaning method for semiconductor cleaning process especially post-CMP cleaning. PVA brush contacts with the wafer surface and abrasive particle, generating the contact rotational torque of the brush, which is the removal mechanism. The brush rotational torque can overcome theoretically the adhesion force generated between the abrasive particle and wafer by zeta potential. However, after CMP (chemical mechanical polishing) process, many particles remained on the wafer because the brush was contaminated in previous post-CMP cleaning step. The abrasive particle on the brush redeposits to the wafer. The level of the brush contamination increased according to the cleaning run time. After cleaning the brush, the level of wafer contamination dramatically decreased. Therefore, the brush cleanliness effect on the cleaning performance and it is important for the brush to be maintained clearly.

Characteristics of Transient Performance in a Turbocharged GDI Engine with TiAl Turbine (TiAl 터빈을 적용한 과급 직분식 전기점화 엔진의 과도운전 성능특성)

  • Park, Chansoo;Jung, Jinyoung;Bae, Choongsik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.23 no.3
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    • pp.299-306
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    • 2015
  • Turbocharged gasoline direct injection engine is one of promising technologies in the automotive industry. However, reduction in turbo-lag under transient operation is one of important challenging points to improve drivability. Engine transient performance was investigated in a 4-cylinder 2.0 L turbo-gasoline direct injection (T-GDI) engine using Inconel and TiAl (Titanium Aluminide alloy) turbine wheel turbochargers. The TiAl turbocharger performed superior transient boost pressure and torque rises under various engine transient operation conditions. These were mainly due to lower turbine rotational inertia of TiAl turbocharger. The Maximum boost pressure and torque build up were founded in 1500 rpm and 2000 rpm, instant load change from 20% to 100% of pedal position.