• Title/Summary/Keyword: Rotating-Shaft Design

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Analysis of Heat Transfer of a Magnetic Fluid Seal (자성유체씰의 열전달 해석)

  • Kim, Ock-Hyun;Lee, Hee-Bok;Lee, Min-Ki;Hong, Jeong-Hui;Kwak, Yong-Woon
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.3
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    • pp.365-369
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    • 2010
  • Magnetic fluid seal is characterized by its simple design, low friction and being dustless. Those advantages are deduced from the fact that the sealing element is not a solid such as rubber or plastic but it is a fluid. Those are critical for application to a rotating shaft which is inserted into a vacuum chamber where high level of vacuum and cleanness are required. For the reason the magnetic fluid seal has become a standard for vacuum chambers for semiconductor and LCD processing. It should be noted that its sealing performance is sensitive to temperature. If necessary, water cooling should be considered. Thus anticipation of the temperature distribution of the magnetic fluid seal is important before applying it. In this paper an FEM analysis of the heat transfer has been executed and compared with experimental results. An overall convective heat transfer coefficient has been adopted for the analysis, which results in satisfactory consistency of the theoretical and experimental results.

Reaction Force Analysis on the Journal Bearing of Shafting System with Contra-Rotating Propeller (상반회전 프로펠러 축계 저널 베어링 반력해석)

  • Shin, Sang-Hoon;Lee, Seung-Min
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.10
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    • pp.270-276
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    • 2019
  • According to the International Maritime Organization (IMO) 2020 Regulation, ships operating outside designated emission control areas (ECA) have to use low-sulfur oil with a sulfur content of 0.5% or less by January 2020. To minimize the consumption of high-priced low-sulfur oil, it is urgent to introduce efficient energy-saving devices (ESD), and contra-rotating propeller (CRP) systems are well known to be the most effective one. The shafting system that drives a CRP is composed of an inner shaft and an outer one and has a mutually influential system that is much more complex and heavier than a general shafting system. An initial design was carried out to install a CRP system for the first time in Korea. The purpose of this study is to verify whether the journal bearing meets the classification's design criteria through a bearing reaction force analysis for the classification's approval of the initial design. It is ideal for the thrust of the propeller to act on the center of the shaft, but thrust eccentricity occurs due to the uneven wake caused by the stern shape. Load conditions were applied while considering thrust eccentricity to perform the shaft analysis, and the results were compared with the classification's criteria.

Thermohydrodynamic Analysis and Pad Temperature Measurement of a Tilting Pad Journal Bearing for a Turbine Simulator (터빈 시뮬레이터용 틸팅패드 저널베어링의 열윤활 해석 및 패드 온도 측정)

  • Lee, Donghyun;Sun, Kyungho
    • Tribology and Lubricants
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    • v.33 no.3
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    • pp.112-118
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    • 2017
  • Tilting pad journal bearings(TPJBs) are widely used for high speed rotating machinery owing to their rotordynamic stability and thermal management feature. With increase in the rotating speed of such machinery, an increasingly important aspect of TPJB design is the prediction of their thermal behaviors. Researchers have conducted detailed investigations in the last two decades, which provided design tools for the TPJBs. Based on these previous studies, this paper presents a thermohydrodynamic(THD) analysis model for TPJBs. To calculate pressure distribution, we solve the generalized Reynolds equation and to predict the lubricant temperature, we solve the 3D energy equation. We employ the oil mixing theory to calculate pad inlet temperature; further, to consider heat conduction via the pad, we solve the heat conduction equation for the pads. We assume the shaft temperature as the averaged oil film temperature and apply natural convection boundary conditions to the pad side and back surfaces. To validate the analysis model, we compare the predicted pad temperatures with those from previous research. The results show good agreement with previous research. In addition, we conduct parametric studies on a TPJB which was used in a gas turbine simulator system. The predicted results show that film temperature largely depends on the rotating speed and oil supply condition.

A Robust Control of Horizontal-Shaft Magnetic Bearing System Using Linear Matrix Inequality Technique (선형행렬부등식 기법을 이용한 횡축형 자기 베어링 시스템의 로버스트 제어)

  • 김창화;정병건;양주호
    • Journal of Advanced Marine Engineering and Technology
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    • v.25 no.2
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    • pp.321-330
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    • 2001
  • Magnetic bearing system is frequently used for high-speed rotating machines because of its frictionless property. But the magnetic bearing system needs feedback controller for stabilization. This paper presents a robust controller design by using linear matrix inequality for magnetic bearing system which shows the control performance and robust stability under the physical parameter perturbations. To the end, the validity of the designed controller is investigated through computer simulation.

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A Finite Element Formulation for Vibration Analysis of Rotor Bearing System

  • Park, Myung-Jin
    • The Journal of the Acoustical Society of Korea
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    • v.15 no.4E
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    • pp.37-44
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    • 1996
  • To get accurate vibration analysis of rotor-bearing systems, finite element models of high speed rotating shaft, unbalance disk, and fluid film journal bearing are developed. The study includes the effects of rotary inertia, gyroscopic moment, damping, shear deformation, and axial torque in the same model. It does not include the axial force effect, but the extension is straighforward. The finite elements developed can be used in the analysis design of any type of multiple rotor bearing system. To show the accuracy of the models, numerical examples are demonstrated.

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A Study on the Relationship between Stress Relaxation and Performance of a Lip Seal (응력완화와 립 시일의 성능의 관계에 대한 연구)

  • Yoo, Myung-Ho;Lee, Taek-Sung
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.11
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    • pp.85-91
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    • 2009
  • A lip seal is widely used not only to prevent leakage of fluids from an actuator or a rotating shaft but also to exclude outside substances. Recently, TPU(Thermoplastic Polyurethane), which is one of the sealing materials, has been frequently used due to its excellent mechanical properties and wear resistance. The material constants for finite element analysis through the experiment on stress relaxation are presented. The reaction forces of a shaft as well as the contact pressures of a lip seal under condition before and after stress relaxation using finite element analysis were obtained, The results show that stress relaxation has not a little effect on the performance of a lip seal.

A Basic Study for the Application of the Shafting System for the Contra-Rotating Propeller (상반회전 프로펠러 축계 실용화를 위한 기초 연구)

  • Shin, Sang-Hoon;Lee, Seung-Min;Rim, Chae Whan
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.7
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    • pp.391-398
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    • 2020
  • If the lost energy produced by a propeller can be partially recovered, the propulsive efficiency can be increased, and the fuel consumption reduced. The devices installed for this purpose are called Energy Saving Devices, of which the Contra-Rotating Propeller system is one of the most effective devices. The first problem to be solved to install the Contra-Rotating Propeller system on a large ship is that the mean pressure generated in the journal bearing needs to meet the design criteria of the classifications. In Korea, however, the practical use is being delayed because it cannot overcome this step. The next step is to lower local pressure to increase the reliability. In this study, to solve the mean pressure problem as the first step of practical use, a product carrier with a short stern shape was selected to reduce the weight of the shafting system, and a suitable shafting-system design plan was proposed. Shaft analysis confirmed that the mean pressure of 0.8 MPa (8 bar), which is a design criterion of the classifications for a journal bearing lining material (white metal), was satisfied. In addition, the necessity of reducing the local pressure was also confirmed.

A Study on Flow Characteristics in Lubrication System of Manual Transmission in a Commercial Vehicle (상용차용 수동변속기 윤활시스템의 유동특성에 관한 연구)

  • Yun, Ji-Hun;Yi, Chung-Soeb;Suh, Jeong-Se;Song, Chul-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.2
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    • pp.40-46
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    • 2012
  • In this study, numerical analysis was conducted to understand the flow characteristics of lubrication system in a manual transmission installed in a commercial vehicle. Also, the analysis was conducted with the purpose of improving the heat and lubricative condition of the transmission. Discharging flow rates on each oil hole outlet according to various engine rotating speed and the length of oil hole branch was calculated. In conclusion, as engine rotating speed is high and the length of oil hole branch is long, the discharging flow rate is high by virtue of the centrifugal force. In addition, this study proposed data for optimal design of lubrication system in manual transmission for a commercial vehicle.

A Study on the Lift-off Characteristics of an Air-lubricated Bump Foil Journal Rearing (공기윤활 범프 저어널 베어링의 부상 특성에 관한 연구)

  • 이용복;김창호;이남수;최동훈
    • Tribology and Lubricants
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    • v.17 no.6
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    • pp.441-446
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    • 2001
  • In this paper the effect of bump compliance, load, and the number of pad on the lift-off speed is studied. When the load is greater and bump compliance lower, the shaft is lifted off at higher rotating speed. And when the load is applied near the center of pad, lift-off speed is lower. When the number of pad increases, the lift-off speed is higher. The lift-off characteristics can be used to lengthen the lift time of the coating and design the rotating machinery supported by bump bearings.

Control of Magnetic Flywheel System by Neuro-Fuzzy Logic (뉴로-퍼지를 이용한 플라이휠 제어에 관한 연구)

  • Yang Won-Seok;Kim Young-Bae
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.6 s.171
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    • pp.90-97
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    • 2005
  • Magnetic flywheel system utilizes a magnetic bearing, which is able to support the shaft without mechanical contacts, and also it is able to control rotational vibration. Magnetic flywheel system is composed of position sensors, a digital controller, actuating amplifiers, an electromagnet and a flywheel. This work applies the neuro-fuzzy control algorithm to control the vibration of a magnetic flywheel system. It proposes the design skill of an optimal controller when the system has structured uncertainty and unstructured uncertainty, i.e. it has a difficulty in extracting the exact mathematical model. Inhibitory action of vibration was verified at the specified rotating speed. Unbalance response, a serious problem in rotating machinery, is improved by using a magnetic bearing with neuro-fuzzy algorithm.