• Title/Summary/Keyword: Rotating machinery

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An Analysis of Design Factors for Developing Opuntia Humifusa Spines Removal Device

  • Jang, Ik Joo;Ha, Yu Shin
    • Journal of Biosystems Engineering
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    • v.38 no.3
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    • pp.215-221
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    • 2013
  • Purpose: Opuntia Humifusa has been used in the food and beauty industry after removing spines and glochids clearly. This study compared the methods used in removing spines and analyzed the design factors for developing a spine removal device. Method: This study compared the spine removal ratios in accordance with the length of brush, water spray pressure, the number of water spray, and the size of Opuntia Humifusa in a rotating brush device and a water spray device. In addition, this study compared the reversal ratios according to the inclination angle of a conveyor, the drop height of Opuntia Humifusa, and the speed of the conveyor to analyze the reversal factors. Results: The spines were not removed clearly in the rotating brush method, and the glochids were nailed deeply. The spine removal ratio was 96.9% with the water spray pressure of 20 $kgf/cm^2$ and the conveyor speed of 10 cm/s in the water spray method. The number of water spray was correlated with the spine removal ratio, and the average spine removal ratio was 95.6% with three cycles of water spray. The reversal ratio was 97% with the inclination angle of the conveyor $20^{\circ}$, the drop height of 380 mm, and the conveyor speed of 10 cm/s. Conclusions: In order to develop a Opuntia humifusa spine removing device, this study compared the rotating brush and water spray methods. As a result, each spine removal performance of the rotating brush and water spray methods was 96.9% and 95.6%, respectively. Although the performance of the rotating brush method was slightly higher than that of the water spray method, the water spray method was suitable for removing spines from stem because the epidermis of stem was damaged and the glochids were nail deeply in the rotating brush method. Further studies on appropriate arrangement of spray nozzles, maintaining the optimal water spray pressure, the speed and angle control of the feeding conveyor, and devices for inducing the stem to the center will be needed in combining the water spray device and the reversal device.

The Design of Reconstruction Filter for Order Tracking in Rotating Machinery (회전기기 진동의 차수 추종을 위한 재합성 필터의 설계)

  • 정승호;박영필
    • Journal of KSNVE
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    • v.2 no.2
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    • pp.117-123
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    • 1992
  • In the study, the design method of reconstruction filter is studied for synchronized sampling which is necessary for order tracking in rotating machinery. The original data sampled at constant intervals, using fixed anti- aliasing filters, is reconstructed by digital reconstruction filter and is resampled at new sampling times calculated by a suitable shaft angle encoder pulse arrival times in order to synchronize with shaft velocity. In addition to eliminating the tracking synthesizer and filters, this new method has no phase noise due to phase-locked loops.

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Machine Fault Diagnosis and Prognosis: The State of The Art

  • Tung, Tran Van;Yang, Bo-Suk
    • International Journal of Fluid Machinery and Systems
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    • v.2 no.1
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    • pp.61-71
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    • 2009
  • Machine fault diagnostic and prognostic techniques have been the considerable subjects of condition-based maintenance system in the recent time due to the potential advantages that could be gained from reducing downtime, decreasing maintenance costs, and increasing machine availability. For the past few years, research on machine fault diagnosis and prognosis has been developing rapidly. These publications covered in the wide range of statistical approaches to model-based approaches. With the aim of synthesizing and providing the information of these researches for researcher's community, this paper attempts to summarize and classify the recent published techniques in diagnosis and prognosis of rotating machinery. Furthermore, it also discusses the opportunities as well as the challenges for conducting advance research in the field of machine prognosis.

Steady and Unsteady Rotating Flows between Concentric Cylinders (동심원 환내의 정상.비정상 회전 유동)

  • 심우건
    • Journal of KSNVE
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    • v.7 no.4
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    • pp.613-620
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    • 1997
  • Steady and unsteady flows between rotating cylinders are of interest on lubrication, convective heat transfer and flow-induced vibration in large rotating machinery. Steady rotating flow is generated by rotating cylinder with constant velocity while the unsteady rotating flow by oscillating cylinder with homogeneoysly oscillating velocity. An analytical method is developed based on the simple radial coordinate transformation for the steady and unsteady rotating flows in concentric annulus. The governing equations are simplified from Navier-Stokes equatins. Considering the skin friction based on the radial variation of circumferential flow velocity, the torques acting on the fixed and the rotating cylinder are evaluated in terms of added-inertia and added-damping torque coefficients. The coefficients are found to be influenced by the oscillatory Reynolds number and the radius ratio of two cylinders; however, the effect of the oscillatory Reynolds number on the coefficients is minor in case of relatively low radius ratio.

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Performance and Flow Condition of Contra-rotating Small-sized Axial Fan at Partial Flow Rate

  • Shigemitsu, Toru;Fukutomi, Junichiro;Okabe, Yuki;Iuchi, Kazuhiro
    • International Journal of Fluid Machinery and Systems
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    • v.3 no.4
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    • pp.271-278
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    • 2010
  • Small-sized axial fans are used as air cooler for electric equipments. But there is a strong demand for higher power of fans according to the increase of quantity of heat from electric devices. Therefore, higher rotational speed design is conducted, although, it causes the deterioration of efficiency and the increase of noise. Then the adoption of contrarotating rotors for the small-sized axial fan is proposed for the improvement of performance. In the present paper, the performance curves of the contra-rotating small-sized axial fan with 100mm diameter are shown and the velocity distributions at a partial flow rate at the inlet and the outlet of each front and rear rotor are clarified with experimental results. Furthermore, the flow conditions between front and rear rotors of the contra-rotating small-sized axial fan are investigated by numerical analysis results and causes of the performance deterioration of the contra-rotating small-sized axial fan at the partial flow rate is discussed.

Determination of Eccentric Axis for Pump Control Valve Using the Characteristic Function (특성함수를 이용한 펌프 제어 밸브의 편심축 결정)

  • Shin, Myung-Seob;Yi, Sang-Il;Park, Gyung-Jin;Yoon, Joon-Yong
    • The KSFM Journal of Fluid Machinery
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    • v.11 no.3
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    • pp.43-49
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    • 2008
  • The pump control valve is a butterfly valve that has an eccentric rotating axis. It is not only used as a butterfly valve to control the flow rate or pressure, but also as a check valve to prevent backward flow. A new design method of eccentric rotating axis is proposed to design the valve. The height of the rotating axis is determined through flow field analysis. A general purpose of computational fluid dynamics software system, Fluent is used to simulate the fluid flow. Flow field analysis is performed for various heights of the rotating axis and different opening angles of the valve. A characteristic function is defined for estimating the flow characteristics based on the results of flow field analysis. The characteristic function is defined in order to determine the height of the rotating axis. An optimization problem with a characteristic function is formulated to determine the amount of eccentricity. The height of the Totaling axis of the valve is determined through solving the optimization problem.

Imbalanced sample fault diagnosis method for rotating machinery in nuclear power plants based on deep convolutional conditional generative adversarial network

  • Zhichao Wang;Hong Xia;Jiyu Zhang;Bo Yang;Wenzhe Yin
    • Nuclear Engineering and Technology
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    • v.55 no.6
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    • pp.2096-2106
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    • 2023
  • Rotating machinery is widely applied in important equipment of nuclear power plants (NPPs), such as pumps and valves. The research on intelligent fault diagnosis of rotating machinery is crucial to ensure the safe operation of related equipment in NPPs. However, in practical applications, data-driven fault diagnosis faces the problem of small and imbalanced samples, resulting in low model training efficiency and poor generalization performance. Therefore, a deep convolutional conditional generative adversarial network (DCCGAN) is constructed to mitigate the impact of imbalanced samples on fault diagnosis. First, a conditional generative adversarial model is designed based on convolutional neural networks to effectively augment imbalanced samples. The original sample features can be effectively extracted by the model based on conditional generative adversarial strategy and appropriate number of filters. In addition, high-quality generated samples are ensured through the visualization of model training process and samples features. Then, a deep convolutional neural network (DCNN) is designed to extract features of mixed samples and implement intelligent fault diagnosis. Finally, based on multi-fault experimental data of motor and bearing, the performance of DCCGAN model for data augmentation and intelligent fault diagnosis is verified. The proposed method effectively alleviates the problem of imbalanced samples, and shows its application value in intelligent fault diagnosis of actual NPPs.

Research and development of centrifugal classifiers: A review (회전체 분급기의 원리 및 연구 개발 동향)

  • Song, Dong Keun;Han, Bangwoo;Kim, Hakjoon;Kim, Yong Jin;Jeong, Sang Hyun;Hong, Won Seok
    • Particle and aerosol research
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    • v.4 no.2
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    • pp.37-50
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    • 2008
  • Concerns on centrifugal classifiers, of which have cut sizes are below few micrometers, have been increased and it is prospected to be used in extensive industries, such as manufacturing the fine minerals, cosmetics, advanced electric materials, and life science. This paper reviews the recent progress of research and development on the centrifugal classifiers. General categorization of classifiers for feeds was assessed and separation mechanism of the classifiers was followed. History of centrifugal classifiers was explored and some points to be improved were briefly indicated. Fundamental theory of the classification by centrifugal classifiers was pearly studied, and advanced and further understandings on factors affecting the separation or grading efficiency are described. Factors determining the classification precision and efficiency of centrifugal classifiers, such as geometry, rotational speed and inclined angle of rotating vanes, feed and air flow rates, and rotor dimensions are reviewed.

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Manufacturing System of Centrifugal Cast Metal Bearing by Dehydrogenation (탈수소 열처리 공정에 의한 원심주조 메탈베어링의 제조 시스템)

  • Kim, Jeung-Hun;Kim, Chung-Gu;Byen, Jea-Young;Lee, Eun-Suk;Yang, Ji-Yung;Choi, Won-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.5
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    • pp.111-117
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    • 2020
  • Centrifugal casting is suitable for producing hollow-products using centrifugal force. Bush type metal bearings are the key parts that facilitate the rotational movement of various machinery. Metal bearings produced by conventional centrifugal casting machines show rotational imbalance. Therefore, after injecting a large amount of material, the product's precision is secured in the secondary processing. Rotational imbalance is caused by the force acting on the rotary disc plate. In order to minimize rotational imbalance, NASTRAN was used for the optimal design and structural analysis. It was concluded that the rotating plate of the conventional centrifugal casting machine should be prevented from tilting. For this purpose, the location & thickness of the stiffeners were obtained through the optimum design. In the conventional centrifugal casting machine, both ends of the product are lower in temperature than the center part, so internal stress occurs. This solves this problem by inserting a heating coil into the rotating plate.