• Title/Summary/Keyword: Rotating machinery

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A Study on Repair Case of Journal and Bearing Damage for 25MW Industrial Gas Turbine (25MW급 산업용 가스터빈의 저널과 베어링 손상 보수사례에 관한 연구)

  • Kim, Byung Ok;Sun, Kyung Ho;Lee, An Sung
    • The KSFM Journal of Fluid Machinery
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    • v.15 no.6
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    • pp.64-69
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    • 2012
  • This paper deals with the study on repair case of journal shaft and bearing damage in 25MW industrial gas turbine caused by sudden blackout, operation mistake, and logic abnormal, etc. When a serious accident such as journal and bearing damage in a gas turbine occurs, the domestic local companies having the gas turbine are dependent on manufacturer for all maintenance and repair schedule until now. This case study shows that the damaged gas turbine is normally re-operated itself in domestic by establishing repair schedule in a short period of time, repairing damage journal shaft and tilting pad bearings, and performing rotating test for a reliability check. This paper can be regarded as the important case study of emergency test run experience of the refurbished 25MW gas turbine rotor.

Study on the Control of the Axial Thrust of a Pump for Liquid Rocket Engine Turbopumps (액체로켓엔진 터보펌프용 펌프의 축추력 조절에 관한 연구)

  • Choi, Chang-Ho;Noh, Jun-Gu;Kim, Dae-Jin;Kim, Jin-Han
    • The KSFM Journal of Fluid Machinery
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    • v.15 no.1
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    • pp.36-40
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    • 2012
  • The magnitude of the axial thrust acting on pump bearings has a great influence on the operational reliability and service life of a pump for turbopumps. In the present study, radial vanes are introduced to the pump casing to control the axial thrust by changing the cavity pressure between the impeller and the casing. To investigate the effect of the vanes on the axial thrust of the pump, experimental and computational studies were performed with and without the vanes. It is shown that the vanes reduce the cavity pressure by preventing the flow from rotating with the impeller. Experimental and computational results show similar trend for the axial thrust difference between two cases with and without the vanes. The results show that the cavity vanes are very effective in controlling the magnitude of the axial thrust.

Optimal design and operation of a turbo blower used for refuse collection system (생활폐기물 관로이송용 터보블로어 운전 및 설계 최적화 연구)

  • Jang, Choon-Man
    • The KSFM Journal of Fluid Machinery
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    • v.13 no.5
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    • pp.58-63
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    • 2010
  • Optimal operation of turbo blowers connected in serial is analyzed by experimental measurements and numerical simulation with three-dimensional Navier-Stokes equations. The turbo blower system considered in the present study is widely used for the refuse collection system. Design optimization of the turbo blower using some design variables is also studied to enhance the performance of the blower. Throughout numerical simulation, it is found that the input energy reduction by optimal operation of the turbo blowers with the proper changes of the rotor's rotating frequency can be reduced a input energy for operating the blower system compared to the conventional on-off operation method theoretically. It is also found that the optimal design method is effective to enhance the performance of the turbo blower.

LOAD CHARACTERISTICS OF ROTARY OPERATION BY TRACTOR IN WET PADDY FIELDS

  • Y. G. Wu;Kim, K. U.;Y. K. Jung
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2000.11b
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    • pp.101-108
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    • 2000
  • The torque loads were measured at the input shaft of the transmission and driving shaft of the tractor having a cage wheel attached to the driving tires as a traction aid during. a rotavating operation in wet paddy fields with deep hardpan. Their load spectra were also calculated. Effects of design parameters of the cage wheel on the load characteristics were analyzed. The torque load exerted on the input shaft decreased as diameter of the cage wheel increased and increased as the rotating speed of the rotavator increased. The torque load exerted on the driving shaft increased as the working speed of the tractor increased and decreased as the PTO speed increased. Both the torque loads with the cage wheel were greater than those without the cage wheel. The cage wheel was developed for this study.

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APPLICATION OF DISTINCT ELEMENT METHOD TO SIMULATE MACHINE-SOIL INTERACTIONS

  • Oida, A.;Momozu, M.;Ibuki, T.;Nakashima, H.
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2000.11b
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    • pp.117-123
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    • 2000
  • Using the modified DEM (Discrete Element Method), which we proposed in order to improve the accuracy of the simulation, soil behavior and reaction by lugs of rotating wheel and a soil cutting process by a high speed blade were calculated and compared with experimental data. The DEM is one of computational mechanics, where the object body is supposed as an assembly of small particles called elements and not a continuum as in the case of FEM. We can easily treat some discrete phenomena such as cracking, separating and sliding by the DEM. We had to modify the original mechanical model, which induced too free movement of elements, adding a tension spring, which would display the role of soil adhesion. The results of DEM simulations were successful from both the soil behavior and reaction points of view.

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Flow Analysis of the Rotating Sludge Suction Collector by Numerical Simulation (수치시뮬레이션을 이용한 흡입식 슬러지 수집기의 유동해석)

  • Suh, Sang-Ho;Roh, Hyung-Woon;Byun, Jong-Youn
    • The KSFM Journal of Fluid Machinery
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    • v.9 no.5 s.38
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    • pp.22-27
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    • 2006
  • Sedimentation phenomenon of suspended solids occurs by the gravitational force. Pollution particles are separated from slowly flowing waste water in clarifier. Recently, the sludge suction collector is Preferred rather than the scraper type sludge collector due to the enhancement of the clarifier efficiency. The sludge suction collector is usually operated by the user's experiences without any scientific and/or technical consideration. To evaluate the performance of sludge suction collector, the three dimensional numerical simulation was conducted by the finite volume method. To analyze the performance, the velocity vectors and the suction flow rates of the orifices were investigated. The result showed that each suction flow rate through out the collector was equivalent in the sludge suction collector and the efficiency of suction collector was good to remove high concentrated sludge in clarifier.

Unstable Flow in a Vaneless Diffuser of 2-Dimensional Centrifugal Compressor (2차원 원심 압축기의 깃 없는 디퓨저에서의 불안정 유동)

  • Kang, Kyung-Jun;Shin, You-Hwan;Kim, Kwang-Ho;Lee, Yoon-Pyo
    • The KSFM Journal of Fluid Machinery
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    • v.14 no.4
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    • pp.5-11
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    • 2011
  • This study investigated on details of flow characteristics in a vaneless diffuser of a compressor with 2-dimensional impeller at various flow rates. Experiment for a low speed compressor model in a water reservoir was performed to analyze the flow field in the vaneless diffuser and volute casing, which was done by PIV measurement. It was also focused on the periodic flow patterns occurring at low flow rate near unstable operating region of the compressor. At low flow rate condition, the flow visualization clearly shows that the flow energy from impeller is highly accumulated at the compressor exit by the blockage effect of a flow damper and consequently the reverse flow occurs in the diffuser.

Development of Flow Control Valves for Hot Water Distribution Manifolds (온수분배기용 유량제어밸브의 개발)

  • Kwon, Woo-Chul;Yoon, Joon-Yong;Yoo, Sun-Hak
    • The KSFM Journal of Fluid Machinery
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    • v.13 no.4
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    • pp.11-17
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    • 2010
  • The developed control valves, installed on the hot water distribution manifolds for the floor heating system, consist of the balancing valves and the shut-off valves. The balancing valve was designed to improve the flow control performance and to reduce the noise emitted from the valve by modification of the general V port. The port of the shut-off valve was designed with two ceramic plates, working by rotating upper plate, to improve the duration and to reduce the noise. For the evaluation of the new valves, the flow rate was measured and noise level test was carried out. The test results showed that the error of the flow rate accuracy test for the flow balance of each manifold circuit was less than ${\pm}3%$ and the noise level was less than 35 dB(A).

Crop-row Detection by Color Line Sensor

  • Ha, S.ta;T.Kobaysahi;K.Sakai
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 1993.10a
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    • pp.353-362
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    • 1993
  • The purpose of this study is to develop a crop-row detector which can be applied to an automatic row following control for cultivators or thinning machines. In this report, a possibility of new crop-row detecting method was discussed. This detecting method consists of two principal means. One is the hardware means to convert the two dimensional crop-row vision to the compacted one dimensional information. The conversion is achieved by a color line sensor and a rotating mirror. In order to extract crop-row , R and G signals of RGB color system are used. The locations of two different points on the target row are detected by this means. Another is the software means to estimate the offset value and the heading angle between the detector and the target row which can be assumed as a straight line. As a result of discussion, it was concluded that this detecting method would be accurate enough for practical use.

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A Study on the Ultrasonic Measurement for Damage Evaluation of Power Plant Bearing (발전용 베어링 손상평가를 위한 초음파 측정 연구)

  • Lee, Sang-Guk
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.1727-1732
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    • 2004
  • For the purpose of monitoring by ultrasonic test of the ball bearing conditions in rotating machinery, a system for their diagnosis was developed. ultrasonic technique is used to detect abnormal conditions in the bearing system. And various data such as frequency spectrum, energy and amplitude of ultrasonic signals, and ultrasonic parameters were acquired during experiments with the simulated ball bearing system. Based on the above results and practical application for power plant, algorithms and judgement criteria for diagnosis system was established.

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