• Title/Summary/Keyword: Rotating and pipe system

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Numerical Analysis of Magnetic Flux Density Distribution by an Openable Magnetic Flux Generator for MIAB Welding (MIVB 용접용 개폐형 자속발생기에 의한 자원밀도분포의 수치해석)

  • Ku Jin-Mo;Kim Jae-Woong
    • Journal of Welding and Joining
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    • v.22 no.6
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    • pp.50-56
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    • 2004
  • MlAB(magnetically impelled arc butt) welding is a sort of pressure welding method by melting two pipe sections with high speed rotating arc and upsetting two pipes in the axial direction. The electro-magnetic force, the driving force of the arc rotation, is generated by interaction of arc current and magnetic field induced from the magnetic flux generator in the welding system. In this study, an openable coil system for the generation of magnetic flux and a 3-dimensional numerical model for analyzing the electro-magnetic field were proposed. Through the fundamental numerical analyses, a magnetic concentrator was adopted for smoothing the magnetic flux density distribution in the circumferential direction. And then a series of numerical analysis were performed for investigating the effect of system parameters on the magnetic flux density distribution in the interested welding area.. Numerical quantitative analyses showed that magnetic flux density distribution generated from the proposed coil system is mainly dependent on the exciting current in the coil and the position of coil or concentrator from the pipe outer surface. And the gap between pipe ends and arc current are also considered as important factors on arc rotating behavior.

Gas Flow in a Rapidly Rotating Pipe with Azimuthal-Varying Thermal Wall Condition (회전방향 온도변화를 갖는 매우 빠르게 회전하는 파이프 내의 기체유동)

  • Park, Jun-Sang;Hyun, Jae-Min
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.628-633
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    • 2003
  • An analysis on the steady-state has been made of flow of a compressible fluid rapidly-rotating in a pipe. The flow is induced by an small arbitrary azimuthally-varying thermal forcing added on the basic state of rigid body isothermal rotation. The system Ekman number is assumed to be very small value. Analytic solutions have been obtained for axisymmetric and non-axisymmetric types, in which the axisymmetric solution comes from the azimuthally-averaged wall boundary condition and the non-axisymmetric solution from fluctuating wall boundary condition.

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Performance Test and Development of the Composite Heat Pipe with Rotating and Static Heat Pipe (회전.비회전 복합 히트파이프 개발과 성능 시험)

  • Lee, Y.S.;Jang, Y.S.
    • Solar Energy
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    • v.18 no.4
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    • pp.101-110
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    • 1998
  • The purpose of this research is to study the charateristics and manufacture of a composite heat pipe system with rotational and static pipe. A composite heat pipe system were tested to obtain the relationship between the expansion injector and auxiliary expansion for the motion of the working fluid by the experimental results. In addition the heat transport characteristics were found based on wall temperature of rotor, expansion injector, storage tank and vapor temperature. Water is used as working fluid of heat pipes. As the results of experiments, the composite heat pipe was operated for long times, 10 hour above with various rotational speed in performance. There were a few unexpected data by the capillary pumped loop at small working fluid, but as a whole the testing was successful.

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A Study on an Electro-Magnetic System far Arc Rotating in MIAB Welding (MIAB용접에서 아크 회전을 위한 전자기 시스템에 관한 연구)

  • 최동혁;김재웅
    • Journal of Welding and Joining
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    • v.19 no.4
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    • pp.391-398
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    • 2001
  • MIAB welding method uses a rotating arc as its heat source and is known to be efficient in pipe butt welding. The arc is rotated around the weld line by the electro-magnetic force resulting from the interaction of arc current and magnetic field. This paper is concerned with the experiment of initial stage for process control, monitoring for weld quality, and the design of coil system which is efficient of flux generation and concentration. A coil system for the generation of magnetic flux was designed and constructed. Magnetic flux density and arc rotating behavior are important factors in MIAB welding, so the relations between these factors and process parameters were investigated. Various experiments were performed for the steel pipes(48.1mm O.D and 2.0mm thickness). The magnetic flux density is increased by increasing exciting current and decreasing gap size. The maximum of arc rotating frequency is affected by exciting current and gap size. However, the variations of arc rotating frequency during welding and then the melting process are mainly influenced by welding current. Thus, it is considered that the results of this study can be used as important data on the monitoring for weld quality and the design of efficient coil system.

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Structure-Acoustic Coupling Analysis of a Pipe Using the Beam Element (보 요소를 이용한 파이프의 구조-음향 연성해석)

  • 서영수;정의봉;정호경
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.05a
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    • pp.282-287
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    • 2004
  • Noise and vibrations in the pipe systems may be arisen from pumps. compressors, etc. The source mechanism is classified with the mechanical and hydraulic. Mechanical vibrations may be excited by the unbalance in rotating machinery. Hydraulic source may be generated in the turbulent flow. The vibro-acoustic behaviour of flexible, fluid-filled pipe system is a very complex and determined by two parameters: the frequency and the mass ratio of fluid and pipe wall. As the frequency increases, the mode number in the pipe increases. The mass ratio is close to one, the structure and the fluid are strongly coupled. In ease the diameter is very small to the length of pipe, the behaviour of pipe is same as a beam. The finite element formulation when the fluid and the structure are coupled is derived by using beam element. The Numerical results are compared with the package (Sysnoise) which is using the shell element.

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Deformation analysis of copper pipe for hair pin under the bending forming using the Mandrel (맨드릴을 사용한 굽힘 성형시 헤어핀용 동관의 변형 해석)

  • 김광영;윤두표
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1630-1633
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    • 2003
  • Hair pin bending machine is pipe forming machine consisting of heat exchanger product system. Hair pin produced by these machine is pathway of refrigerant and play a important role improving the performance and productivity of heat exchanger. The core technology of hair pin bending machine is forming the straight pipe into U-type without any defaults. Therefore, this paper study the relation between the pipe bending forming and the shape and position of mandrel using the elastic-plastic finite element analysis and provide a foundation technology for which developing the hair pin bending machine. The results are followed 1. Mandrel located in front of rotating center of bending die minimized the circular shape variation of copper pipe. 2. Diameter change of mandrel hardly effect the pipe shape.

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A Fundamental Study on Development of a Rotating Horizontal Heat Pipe (회전식 수평 Heat Pipe의 개발에 관한 기초 연구)

  • 임광빈;이진성
    • Journal of Energy Engineering
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    • v.8 no.2
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    • pp.325-332
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    • 1999
  • When a rotating heat pipe is in operation, liquid condensate returns from the condenser to the evaporator along the inside surface by both components of gravitational and centrifugal forces. It was known that its performance was largely dependent on how to increase the flow rates of condensate and keep the condensate film thickness as thin as possible. Most of research works were focussed on this goal, and various inner wall structures such as tapered wall, stepped wall or coil inserted pipe etc. were developed. In the present study, a stepped wall structure with 3 internal grooves in the condenser and adiabatic zone was examined. For this system, the condensate would flow down to the evaporator through the grooves, resulting a reduced film thickness over the condenser surface. Experimental data showed an enhancement of heat transfer coefficient in the condenser zone. An analytical solution to the condensate film thickness showed that the analytically calculated values of heat transfer coefficient were considerably higher than the experimental data.

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Application of the electrodynamic wheel as a driving principle of noncontact transfer system (비접촉 이송 시스템의 구동원으로서 동전기 휠의 응용)

  • Jung, Kwang Suk
    • Journal of Institute of Convergence Technology
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    • v.6 no.2
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    • pp.1-7
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    • 2016
  • The rotating electrodynamic wheels can produce three-axial forces on the conductive target. The forces are linked strongly each other, and their magnitudes depend on the rotating speed of the wheel. However, the wheels can be used effectively as an actuating principle for transfer system of conductive material. The conductive material is a pipe with a constant cross-section or a conductive plate. In this paper, a few applications using the electrodynamic wheels as transferring means are introduced including the full description of the real hardware implementation.

Cavitation Analysis on Ship Seawater Pump Using CFD (CFD를 이용한 선박용 해수펌프의 공동현상에 대한 분석)

  • Kim, Bu-Gi;Kim, Hong-Ryeol;Yang, Chang-Jo;Kim, Jun-Ho
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.23 no.4
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    • pp.400-406
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    • 2017
  • The model used in this study was reversed to analyze the cause of excessive damage that occurred inside the rotating system and pipe system of a centrifugal-type seawater pump on a ship. For this purpose, internal flow analysis on a cooling seawater pump was performed using CFD. As a result, the shape and boundary conditions of the target pump were set by reverse engineering, and pump efficiency at a design operating point of $125m^3/h$ was calculated as 85.3 % with a head of 32.0 m. The maximum efficiency point of the target pump was estimated to be 86.2 % at $150m^3/h$, but this differed from the actual operating point. At $112.5m^3/h$, which was the lowest flow point, flow was unstable due to the characteristics of the low flow point and analysis convergence was not good. The purpose of this study was to clarify the cause of ongoing cavitation in seawater pumps and piping systems in operation. Future research will be needed to clarify causes for pipe systems in the future by performing calculations for the total piping system of an inlet and outlet, in addition to measuring the flow rate of each branch pipe.

Numerical Study of Turbulent Flow Around a Rotating Cylinder with Surface Roughness (표면에 계단이 부착된 회전하는 실린더 주위 난류유동의 전산해석)

  • Yang, Kyung-Soo;Hwang, Jong-Yeon;Kim, Young-Wan
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.24 no.8
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    • pp.1104-1111
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    • 2000
  • Erosion-corrosion in a pipe system often occurs at fittings, valves, and weld beads where flow separation and reattachment yield high turbulence intensity. Thus identifying their correlations would be the first step towards resolving the erosion-corrosion problems associated with industrial applications. Bremhorst of the Univ. of Queensland, Australia, proposed that a rotating cylinder with surface roughness (two backward-facing steps periodically mounted on a circular cylinder) be an economical and tractable tool which can generate extreme flow conditions for erosion-corrosion study. In this work, DNS has been carried out for turbulent flows around the same rotating cylinder as his experimental apparatus. Our result shows that a region of intense turbulence intensity and high wall-shear stress fluctuation is formed along the cylinder surface in the recirculating region behind the step, where high mass-transfer capacity is also experimentally observed. Since corrosion is mass-transfer controlled, our finding sheds light on the direction of future corrosion research.