• Title/Summary/Keyword: Rotating Seal

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Numerical Study on the Dynamic Response in Elastomeric Oil Seals

  • Shim, Woo Jeon;Sung, Boo-Yong;Kim, Chung Kyun
    • KSTLE International Journal
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    • v.1 no.1
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    • pp.43-47
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    • 2000
  • Oil seals will experience a small amplitude dynamic excitation due to the shaft eccentricity as well as out-of-roundness of the shaft. The direct integration method is selected to analyze the time domain response of the seal lip-shaft contact. The physical properties of rubber seal materials are experimentally analyzed. Effects of both frequency and temperature on the material stiffness behavior are investigated for the linear viscoelastic materials of the seal. Using the nonlinear transient model, a finite element analysis of the lip-shaft contact behaviors under dynamic conditions is presented as a function of the shaft eccentricity, the shaft interference and the garter spring stiffness. The FEM results based on the experimental data indicate that the increased rotating speed may produce the separation conditions. These results will be very useful in predicting the leakage of oil seals under dynamic conditions.

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Optimum micro dimple configuration on the elastomer seal surface (탄성중합체 시일 표면의 미세 딤플에 대한 최적설계)

  • Yoo, Dae-Won
    • Design & Manufacturing
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    • v.14 no.4
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    • pp.1-10
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    • 2020
  • The seal plays a role in preventing oil leakage when the lip and the rotating shaft come into contact with the fluid and air pressure. Recently, micro dimples or micro pockets are processed and used on the lubrication surfaces of thrust bearings, mechanical bearings, and piston rings. Compared to a smooth surface, micro dimples reduce friction and increase the life of parts. This paper analyzed various kinds of micro dimple shapes on the sealing surface, i.e. circle, rectangle, triangle, and trapezoid. For this purpose, Introduced the design of experiments to work out a micro dimple configuration, unlikely to be damaged from cracks and low in contact stress. As a result, the triangular dimple showed the best results. Optimal factors were dimple size 0.15 mm, dimple depth 0.0383 mm, dimple density 40%, and the maximum equivalent stress was 9.1455 MPa, and the maximum contact pressure was 9.6612 MPa. This paper analyzed the optimal shape of dimples by finite element analysis. As a research project, experiments and comparative analysis of micro dimple shapes are needed.

A Study on the Design of Transmission Oil-Seal Using 2D Finite Element Analysis (2D 유한요소해석을 이용한 트랜스미션 오일 씰 설계에 관한 연구)

  • Yoon, Hyun-cheol;Jeon, Gi Hyun;Choi, Ju Yong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.1
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    • pp.85-93
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    • 2019
  • Oil seals are most essential parts in mechanical lubrication system to maintain the close gaps between stationary and high rotating components, and to help prevent oil leakages. Oil seals also can prevent harmful contaminants entering from outside to machinery, especially in severe environments. Therefore, the oil seals have an important performance in the machinery components. The performance of the oil seals are influenced by the design variables such as amount of interference gap between the main lip and shaft, the angle of main lip at air and oil sides and the distance between the garter spring and main lip. In the present study, a finite element analysis was performed to evaluate the oil seal performance with the considerations of number of oil seal dust lips and angle of the lip at oil side with the different design variables. As a result from the FEM analysis, the stress and contact pressure distributions was derived, based on this, performance of the sealing and durability were determined.

Control of Internal Packing Seal Clearances Considering for Shaft Behavior During Steam Turbine Operation (증기터빈 운전중 축 거동을 고려한 내부단 패킹실의 틈새 관리)

  • Pack, Min-Sik;Lee, Si-Yeon;Yang, Bo-Suk;Choi, Sung-Choul;Lee, Jae-Geun
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.1715-1720
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    • 2004
  • This paper presents the characteristics of internal clearances for the interstage of blades and shaft gland seals on the steam turbine which are installed in tandem compound. Internal clearances was changed when the rotor turned in the cylindrical sleeve bearing due to the generation of oil film wedge. This presented concern is very useful to prevent the rubbing damage of seal edge between the fixed and moving parts in steam turbine due to the misalignment at the rotating and stationary parts. This method is applied for the unbalanced clearances distribution to the left and right sides in the turbine casing. A considerable amount of unbalanced clearances distribution trend is determined according to the rotating speed of rotor, size and type of proceeding bearing, oil viscosity, surface roughness of bearing and shaft, oil temperature, oil pressure and bearing load.

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High Frequency Signal Analysis of Oxidizer Pump for 7-tonf Turbopump (7톤급 터보펌프 산화제펌프의 고주파 신호 분석)

  • Bae, Joon-Hwan;Choi, Chang-Ho;Choi, Jong-Soo
    • Journal of the Korean Society of Propulsion Engineers
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    • v.24 no.6
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    • pp.61-68
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    • 2020
  • 7-tonf turbopump real-propellant tests in Naro Space Center were conducted and high-frequency signals from an accelerometer and pressure sensors installed on the casing and the inlet/outlet pipeline of LOX pump were analyzed to estimate the structural and hydrodynamic stabilities. Waterfalls, frequency spectrums and RMS(Root Mean Square) values of the measured signals were calculated and characteristic instability frequencies by the rotating cavitation and the rear floating ring seal(F.R.S) were investigated. Static pressures of the inlet/outlet pipeline and an acceleration of the pump casing are strongly affected on pressure fluctuation induced by the rear floating ring seal in the leakage path. Despite the acceleration RMS value seems totally small, the rotating-speed-related synchronous frequency affecting the shaft instability is distinctly observed in the frequency contour.

Experimental Study on the Flow Characteristics in a Low Speed Research Compressor (연구용 저속 축류압축기의 내부 유동 특성에 관한 실험적 연구)

  • Park, Tae-Choon;Han, Jung-Youp;Kang, Shin-Hyoung
    • The KSFM Journal of Fluid Machinery
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    • v.11 no.6
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    • pp.54-63
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    • 2008
  • A study on the flow characteristics in a 4-stage axial compressor and the behavior of rotating stall was experimentally performed at the third-stage rotor and stator rows in order to investigate its performance and instability of the compression system. The pressure losses generated due to the leakage flow at a tip clearance and a shroud seal clearance and the wake flow near the trailing edge of a blade were taken into consideration to estimate the causes of performance drop of the low speed research compressor(LSRC) in Seoul national university. In addition, the measurement of rotating stall was conducted with hot-wire probes and the existence and propagation of stall cell could be confirmed through fast Fourier transform and cross-correlation analysis.

Comparison of Theoretical Analysis with Test Results of Floating Ring Seals for the LRE Turbo Pump (액체 추진 로켓 터보 펌프용 플로팅 링 실에 대한 해석 및 실험 결과의 비교 연구)

  • Lee, Yong-Bok;An, Kyoung-Min;Kim, Chang-Ho;Ha, Tae-Woong
    • The KSFM Journal of Fluid Machinery
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    • v.7 no.6 s.27
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    • pp.21-27
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    • 2004
  • The floating ring seal has an advantage to find the optimum position by itself, which is used in the turbo pump of a liquid rocket. The main purpose of seals is to reduce the leakage. Especially, seals of the turbo pump for the liquid rocket engine are operated under the serious conditions such as high pressure above 10 MPa, very low temperature about $-180^{\circ}C$ and high rotating speed above 25,000 rpm. So, rotordynamic stability is very important for the system stability. In this paper, the leakage and dynamic characteristics of floating ring seals were investigated by a experimental and analytical method. The theoretical results of the leakage performance for the floating ring seal showed much higher than that of experimental results. On the other hand, the results of stiffness and damping characteristics showed similarity each other. As the shaft speed was increasing, the whirl frequency ratio was increased in the experimental results.

Experimental Study of the Velocity Compound Turbine in Turbopump (터보펌프의 속도복식 터빈에 대한 성능 연구)

  • Lee, Hang-Gi;Jung, Eun-Hwan;Park, Pyun-Gu;Kim, Jin-Han
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.11a
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    • pp.38-44
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    • 2011
  • The performance experiment was tested for the velocity compound turbine of turbopump which was the main part of 75 ton class liquid rocket engine. The seal is installed between the 1st rotor and the reversing vane to reduce the leakage flow. The turbine outlet pressure of the velocity compound turbine by changing the rotating speed was compared with that of baseline turbine with single rotor including the effect on the total performance.

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A Study on the Contact Force and Temperature Distribution of Lip Seals (립실의 접촉력 및 온도분포 해석에 관한 연구)

  • 김청균;전인기;김종억
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.6
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    • pp.1559-1566
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    • 1994
  • Using the finite element method, the contact force, contact band width and temperature distribution of lip seals analyzed for the interference including some nonlinearities such as material nonlinearity, geometrical nonlinearity and nonlinear contact boundary condition. The calculated results showed that the contact stress concentrated on the contact zone between the garter spring and the rubber toward the flex side, the contact edge of lip seals. The high contact forces due to the increased interference separate the sealing gap between the lip edge and the rotating shaft. This may lead to leak the sealed oil.

Analytical Study on the Dynamic Response of Rubber Oil Seals (고무재 오일시일의 응답특성에 관한 해석적 연구)

  • 김청균
    • Tribology and Lubricants
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    • v.12 no.1
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    • pp.42-46
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    • 1996
  • This paper deals with a numerical study of the dynamic response of rubber oil seals for rotating shaft when interference as well as static and dynamic eccentricities are present. In loss of contact conditions the dynamic curve of oil seals is numerically simulated using the FEM package MSC/NASTRAN. The direct integration method is selected to analyze the time domain response of the seal lip-shaft contact. The computed results based on the experimental data indicate that the increased rotating speed may produce the gap separation between lip edge of rubber seals and shaft. These results will be very useful in predicting the dynamic leakage due to contact behaviors of rubber oil seals under dynamic conditions.