• Title/Summary/Keyword: Rotary system

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Scuffing and Wear of the Vane/Roller Surfaces for Rotary Compressor Depending on Several Sliding Condition

  • Lee, Y.Z.;Oh, S.D.;Kim, J.W.;Kim, C.W.;Choi, J.K.;Lee, I.J.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.227-228
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    • 2002
  • One of the serious challenges in developing rotary compressor with HFC refrigerant is the prediction of scuffing times and wear amounts between vane and roller surface. In this study, the tribological characteristics of sliding surfaces using roller-vane geometry of rotary compressor were investigated. The sliding tests were carried out under various sliding speeds, normal loads and surface roughness. During the tests, friction force, wear scar width, time to failure, surface temperature, and surface roughness were monitored. Because severe wear was occurred on vane surface, TiN coating was applied on sliding surfaces to prolong the wear-life of vane-roller interfaces. From the sliding tests, it was found that there was the optimum initial surface roughness to break in and to prolong the wear life of sliding surfaces. Depending on load and speed, the protective layers, which were composed of metallic oxide and organic compound, were formed on sliding surfaces. Those would play an important role in the amount of friction and wear between roller and vane surfaces.

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Development of Coke Breeze Combustion Technology in the Calcining Rotary Kiln (Rotary Kiln 식석회소성로에서의 분코크스 연소 기술)

  • Kim, J.G.;Cho, H.C.;Kim, Y.W.
    • 한국연소학회:학술대회논문집
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    • 2004.11a
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    • pp.41-45
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    • 2004
  • A dust injection system was developed for the lime calcining rotary kiln for the coke dust from the coke dry quenching(CDQ) facility to be used as a fuel. The CDQ dust was injected with the gaseous fuel through the hole in the burner. In order to prevent the spot heating large particles should be removed from dust and dust should be injected as fast as possible so that particle combustion lasts as long as possible without precipitation. This is especially necessary when dust is burned together with gaseous fuel because the gaseous fuel can not go so far and in addition dust combustion aggravates hot spot heating. In this research a rotation drum screen was used to remove particles with diameter larger than 4mm and dust injection speed was 40m/sec. And the burner was adjusted not to use swirl that hinders flame go far away. With these measures scale generation iside the kiln could be reduced to be negligible and in addition NOx emission could be reduced from 150ppm to 20ppm. The fuel reduction was about 85Mcal/T-lime.

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Numerical Performance Analysis of the Swing Compressor (스윙 압축기의 수치해석적 성능평가)

  • Moon, Seok-Hwan;Noh, Ki-Youl;Sa, Bum-Dong;Yang, Jang-Sik;Choi, Gyung-Min;Kim, Duck-Jool
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.24 no.1
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    • pp.77-84
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    • 2012
  • Numerical performance analysis of the vane-roller integral type swing compressor was conducted. The swing compressor has been investigated for the highly efficient air conditioning system. Performance analysis results of the swing compressor were compared with those of a conventional rotary compressor. Mechanical and gas losses of a swing compressor were larger than those of a rotary compressor. However in case of mass flow rate from the discharge port, the swing compressor was about 6.68% higher than the rotary compressor. Hence the EER, the cooling capacity and the compressor work of the swing compressor were about 3.71%, 6.69% and 2.90% higher than the rotary compressor respectively.

Friction and Wear of the Vane/Roller Surfaces Depending on Several Sliding Condition for Rotary Compressor (여러 미끄럼 조건에 따른 로터리 압축기 베인/롤러 표면의 마찰 마멸 특성)

  • Lee, Young-Ze;Oh, Se-Doo;Kim, Jong-Woo;Kim, Cheol-Woo;Choi, Jin-Kyu;Cho, Sung-Ook
    • 유체기계공업학회:학술대회논문집
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    • 2002.12a
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    • pp.221-226
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    • 2002
  • One of the serious challenges in developing rotary compressor with HFC refrigerant is the prediction of scuffing times and wear amounts between vane and roller surfaces. In this study, the tribological characteristics of sliding surfaces using vane-roller geometry of rotary compressor were investigated. The sliding tests were carried out under various sliding speeds, normal loads and surface roughness. During the test friction force, wear depth, time to failure and surface temperature were monitored. Because severe wear was occurred on vane surface, TiN coating was applied on sliding surfaces to prolong the wear-life of vane-roller interfaces. From the sliding test it was found that there was the optimum initial surface roughness to break in and to prolong the wear life of sliding surfaces. Depending on the load and speed, the protective layers, which were composed of metallic oxide and organic compound, were formed on sliding surfaces. Those would play an important role in role amounts of friction and wear between miler and vane surfaces.

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Friction and Wear of the Vane/Roller Surfaces Depending on Several Sliding Condition for Rotary Compressor (미끄럼 조건에 따른 로터리 압축기 베인/롤러 표면의 마찰 마멸 특성)

  • Oh Se-Doo;Cho Sung-Oug;Lee Young-Ze
    • Tribology and Lubricants
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    • v.20 no.6
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    • pp.337-342
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    • 2004
  • One of the serious challenges in developing rotary compressor with HFC refrigerant is the prediction of scuffing times and wear amounts between vane and roller surfaces. In this study, the tribological characteristics of sliding surfaces using vane-roller geometry of rotary compressor were investigated. The sliding tests were carried out under various sliding speeds, normal loads and surface roughness. During the test, friction force, wear depth, time to failure and surface temperature were monitored. Because severe wear occurred on vane surface, TiN coating was applied on sliding surfaces to prolong the wear life of vane-roller interfaces. From the sliding test it was found that there was the optimum initial surface roughness to break in and to prolong the wear life of sliding surfaces. Depending on the load and speed, the protective layers, which were composed of metallic oxide and organic compound, were formed on sliding surfaces. Those would play an important role in the amounts of friction and wear between roller and vane surfaces.

A Study on Airborne Coal Dust Concentration at each Work Site in Coal Briquet Factory (연탄제조 공장의 작업장별 석탄분진의 농도에 관한 연구)

  • 신대윤;오정룡;강공언
    • Journal of Environmental Health Sciences
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    • v.18 no.1
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    • pp.6-11
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    • 1992
  • This study was carried out to investigate exposure level, size distribution, and respirable mass fraction of airborne coal dust and heavy metal concentration of respirable coal dust at each work site in coal briquet factory from July 1991 to September 1991. Geometric mean of total dust concentration was 10.88mg/m$^{3}$ at storage shop, 8.22mg/m$^{3}$ at pulverize shop, and 3.79mg/m$^{3}$ at rotary press shop, respectively, but those at storage and pulverize shop were higher than TLV. Geometric mean of respirable coal dust concentration wat 1.03mg/m$^{3}$ at storage shop, 0.78mg/m$^{3}$ at pulverize shop, and 0.55mg/m$^{3}$ at rotary press shop, respectively, which were lower than TLV Aerodynamic 50% cutoff diameter of the suspended coal dust was 5$\mu$m at rotary press shop and 6.8$\mu$m at storage shop, ranged to thoracic particulate defined by ACGIH, and deposited in the region of repiratory system. The mass fraction rate of respirable dust to the total coal dust was 26.2% at rotary press shop, 18.8% at storage shop, and 13.8% at pulverize shop, respectively. Heavy metal concentrations of the respirable coal dust were 0.028mg/m$^{3}$ ib Fe, 0.0081mg/m$^{3}$ in Cu, and 0.0039mg/m$^{3}$ in Pb.

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The Postprocessor Technology of for 5-axis Control Machining (5축가공을 위한 포스트프로세서 기술)

  • Jung, Hyoun-Chul;Hwang, Jong-Dae;Kim, Sang-Myung;Jung, Yoon-Gyo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.2
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    • pp.9-15
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    • 2011
  • In order to develop a practical postprocessor for 5-axis machining, the general equations of numerically controlled (NC) data for 5-axis configurations with not only non-orthogonal rotary axes but also orthogonal rotary axes were exactly expressed by the inverse kinematics, and a Windows-based postprocessor written in Visual Basic was developed according to the proposed algorithm. The developed postprocessor is a general system that suitable for all kinds of 5-axis machine tool with orthogonal and non-orthogonal rotary axes. Through implementation of the developed postprocessor and verification by a cutting simulation and machining experiment, the effectiveness of the proposed algorithm is confirmed. Compatibility is improved by allowing exchange of data formats such as rotational tool center position (RTCP) controlled NC data, vector post NC data, and program object file (POF) cutter location (CL)data, and convenience is increased by adding the function of work-piece origin offset. Consequently, the technology of practical post-processor for 5-axis machining is developed.

Intraoperative discomfort associated with the use of a rotary or reciprocating system: a prospective randomized clinical trial

  • Gomes, Aline Cristine;Soares, Adriana Jesus;Souza, Erick M;Zaia, Alexandre Augusto;Silva, Emmanuel Joao Nogueira Leal
    • Restorative Dentistry and Endodontics
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    • v.42 no.2
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    • pp.140-145
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    • 2017
  • Objectives: The aim of this randomized, controlled, prospective clinical study was to evaluate patients' intraoperative discomfort during root canal preparations in which either multi-file rotary (Mtwo) or single-file reciprocating (Reciproc) systems were used. Materials and Methods: Fifty-five adult patients, aged between 25 and 69 years old, with irreversible pulpitis or pulp necrosis participated in this study. Either the mesiobuccal or the distobuccal canals for maxillary molars and either the mesiobuccal or the mesiolingual canals for mandibular molars were randomly chosen to be instrumented with Mtwo multi-file rotary or Reciproc single-file reciprocating systems. Immediately after each canal instrumentation under anesthesia, patient discomfort was assessed using a 1 - 10 visual analog scale (VAS), ranging from 'least possible discomfort' (1) to 'greatest possible discomfort' (10). The Wilcoxon signed-rank test was used to determine significant differences at p < 0.05. Results: Little intraoperative discomfort was found in all cases. No statistically significant differences in intraoperative discomfort between the 2 systems were found (p = 0.660). Conclusions: Root canal preparation with multi-file rotary or single-file reciprocating systems had similar and minimal effects on patients' intraoperative discomfort.

Development of Rapid Heat Ablation process Using Rotary Hot tool (회전 열공구를 이용한 쾌속 열용삭 공정 개발에 관한 연구)

  • Kim H.C.;Park S.H.;Yang D.Y.;Park S.K.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.224-230
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    • 2005
  • In order to realize a three-dimensional shape on CAD, the machining process has been widely used because it offers practical advantages such as precision and versatility. However, the traditional machining process needs a large amount of time in cutting a product and the remained material causes trouble such as inconvenience due to cleaning process. This paper introduces a new rapid manufacturing process called Rapid Heat Ablation process (RHA) using the rotary hot tool to overcome limitations of traditional machining process. The rotary hot tool to satisfy requirements of RHA process is designed and produced. In order to examine relationships between kerfwidth and process parameters such as heat input, speed of tool and speed of revolution, experiments were carried out. In addition, relationship between the kerfwidth and the effective heat input was obtained. Based on the experimental results, double-curved shape was ablated to show the validity of proposed process. In the procedure, the rough cut and fine cut were performed according to the conditions of process parameters without tool change process. The practicality and effectiveness of the proposed process have been verified through ablation of three-dimensional shape.

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A Study on the Design of Index Table Drive of Rotary Transfer Machines to Reduce Cycle Time (사이클 타임 단축을 위한 로터리 트랜스퍼 머신의 인덱스 테이블 구동부 설계에 관한 연구)

  • Huh, Ki-Seok;Park, Yong-Woo;Kim, Dong-Seon;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.8
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    • pp.60-65
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    • 2022
  • This study focuses on the driving control design of an index, which is a key component of a rotary transfer machine that is effective in improving productivity and reducing manufacturing costs by shortening cycle time. Although various index studies have been conducted on the rotation of workpieces such as general-purpose machine tools and tilting indices, the development of an index for rotary transfer machines for transfer is insufficient. The index consists of a body, table, hydraulic cylinder, motor, reducer, and curved coupling. The torque of the table for driving was selected, and the angular velocity and torque pattern were simulated using the motor manufacturer's program. The specifications of the drive motor were determined based on the selected torque.