• Title/Summary/Keyword: Rotary Crane

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Structural Integrity Evaluation for Crane Bracket of Armored Recovery Vehicle (구난장갑차 크레인 브래킷에 대한 구조건전성 평가)

  • Jung, Jae-Woong;Jung, Un-Hwa;Kim, Cheon-Soo;Yu, Young-Soo;Park, Kyung-Chul;Park, Ki-Chul
    • Journal of the Korea Institute of Military Science and Technology
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    • v.16 no.5
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    • pp.653-658
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    • 2013
  • For towing the new type armored vehicle and maintaining the close support, the armored recovery vehicle(ARV) with winch and crane has been developed. In case of crane, it is mainly used to salvage heavy objects by rotational and vertical motion. Especially, the crane bracket is very important parts due to fixing the ARV's body and rotary joint and preventing the force rotation of crane. Therefore, the crane bracket needs to have an enough strength to endure the high load and it is very important to analyze the stress distribution under loads. In the present work, the experimental and analytical investigation on structural integrity evaluation of crane bracket were carried out. The simulation of three-dimensional finite element method(FEM) was compared with experimental datum. From the numerical results, the FEM simulations corresponded well with th experimental results and the structural safety was confirmed by safety factor.

TRACKING LIFT-PATHS OF A ROBOTIC TOWERCRANE WITH ENCODER SENSORS

  • Suyeul Park;Ghang, Lee;Joonbeom cho;Sungil Hham;Ahram Han;Taekwan Lee
    • International conference on construction engineering and project management
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    • 2009.05a
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    • pp.250-256
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    • 2009
  • This paper presents a robotic tower-crane system using encoder and gyroscope sensors as path tracking devices. Tower crane work is often associated with falling accidents and industrial disasters. Such problems often incur a loss of time and money for the contractor. For this reason, many studies have been done on an automatic tower crane. As a part of 5-year 23-million-dollar research project in Korea, we are developing a robotic tower crane which aims to improve the safety level and productivity. We selected a luffing tower crane, which is commonly used in urban construction projects today, as a platform for the robotic tower crane system. This system comprises two modules: the automated path planning module and the path tracking module. The automated path planning system uses the 3D Cartesian coordinates. When the robotic tower crane lifts construction material, the algorithm creates a line, which represents a lifting path, in virtual space. This algorithm seeks and generates the best route to lift construction material while avoiding known obstacles from real construction site. The path tracking system detects the location of a lifted material in terms of the 3D coordinate values using various types of sensors including adopts encoder and gyroscope sensors. We are testing various sensors as a candidate for the path tracking device. This specific study focuses on how to employ encoder and gyroscope sensors in the robotic crane These sensors measure a movement and rotary motion of the robotic tower crane. Finally, the movement of the robotic tower crane is displayed in a virtual space that synthesizes the data from two modules: the automatically planned path and the tracked paths. We are currently field-testing the feasibility of the proposed system using an actual tower crane. In the next step, the robotic tower crane will be applied to actual construction sites with a following analysis of the crane's productivity in order to ascertain its economic efficiency.

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Remote control scheme for cranes using electro-hydraulic servo positioner with coaxial rotary spool (동축 회전형 스풀을 가진 전기 유압 서어보 위치 제어기를 이용한 크레인의 원격제어)

  • 김홍집;김경진;현웅근;서일홍;오상록
    • 제어로봇시스템학회:학술대회논문집
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    • 1990.10a
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    • pp.693-697
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    • 1990
  • A position control system is developed for an electro-hydraulic servo actuator with coaxial rotary spool, where the actuator is controlled by stepping motor. The position control system is utilized to develop the wireless remotely controlled crane system. And remote engine control system is also developed. Finally, to show the validity of this system, some experimental results and field test results am presented.

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A Study on the Positioning Devices of the UGC (UGC의 위치측정장치에 관한 연구)

  • 신영재;김두형;박경택;박찬훈;박재룡
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 1999.10a
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    • pp.293-296
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    • 1999
  • In conventional automatic container-terminal, the gantry cranes are operated manually or semi-automatically. But UGC is an unmanned-operated gantry crane and the positioning information for UGC is supplied only by position-measuring devices. In order to enhance the operation efficiency of UGC, it is required that the position-measuring devices have long maintenance period and are not sensitive to the weather and environment condition. And in order to be used practically in container terminal, the cost of position-measuring devices is not higher than currently used measuring devices. In the study, it is discussed the requirements for position-measuring devices in UGC, And it is studied on the measuring devices suitable to UGC. From this study, it is expected that the combination of a rotary encoder and a ferrous metal detector is useful for position-measuring devices in UGC.

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Development of a frequency-to-voltage transducer in a motor (모터의 회전수-전압 변환장치 개발)

  • 김강철
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.5 no.3
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    • pp.563-572
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    • 2001
  • A conventional motor in a crane has a taco generator to feed back the number of turns to a main controller. The taco generator is contacted to a motor shaft through the coupling. Errors in a crane have often occurred because the coupling has worn out while the motor is turning. In this paper, we design the device of the frequency to voltage transducer in a motor. The device is composed of a rotary encoder, a speed measurement using PIC16F84 controller, a display, and a direction-decision block. The rotation of a motor is recognized by the rotary encoder and microcontroller counts the number of turns of a motor. The emergency signal is generated if the frequency goes over or below the speed limit of a motor. And the device can acknowledge the rotation direction of the motor after 6。 rotation. The simulation results and the test for a implemented device have shown that the transducer of a frequency to a voltage can replace a taco generator in a crane.

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Low-Order Dynamic Output Feedback Controller Design Against Measurement Noise (측정 잡음을 고려한 저차의 동적출력궤환 제어기 설계)

  • Son, Young-Ik;Jo, Nam-Hoon;Shim, Hyung-Bo
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.56 no.2
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    • pp.383-388
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    • 2007
  • This paper considers a low-order dynamic output feedback controller design problem. Since the proposed control law inherently has a low-pass filter property, it can alleviate the mal-effects of the sensor noise without additional filter designs. Frequency domain analysis shows the characteristics of the proposed control law against measurement noise. The effectiveness of the proposed control law is illustrated by numerical simulations with a rotary inverted pendulum and a convey-crane. Using only one integrator the proposed control law has the advantage to the stabilization problem with sensor noise as well as it can successfully replace the measurements of derivative terms in a state feedback control law.

Accurrate Position Control of Pneumatic Manipulator Using On/Off Valves (On/Off 밸브를 이용한 공압 매니퓰레이터의 고정도 위치제어)

  • Pyo Sung Man;Ahn Kyoung Kwan
    • Journal of Institute of Control, Robotics and Systems
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    • v.11 no.2
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    • pp.103-108
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    • 2005
  • Loading/Unloading task in the real industry is performed by crane, but most of the loading/unloading task with the weight of 5kg∼30kg is done by human workers and this kind of work causes industrial disaster of workers. Therefore it is necessary to develop low cost loading/unloading manipulator system to prevent this kind of industrial accidents. This paper is concerned with the design and fabrication of 2 axis pneumatic manipulators using on/off solenoid valves and accurate position control without respect to the external load and low damping in the pneumatic rotary actuator. To overcome the change of external load, switching of control parameter using LVQNN (Learning Vector Quantization Neural Network) is newly applied, which estimates the external loads in the pneumatic cylinder. As an underlying controller, a state feedback controller using position, velocity and acceleration is applied to the switching control system. The effectiveness of the proposed control algorithms are demonstrated through experiments of pneumatic cylinder with various loads.

Positioning-error Analysis of Vibration Sensors for Prognostics and Health Management in Rotating System (갠트리 크레인 호이스트의 건전성 평가를 위한 진동 모사시스템 구축과 데이터 통계 분석)

  • Jang, Jaewon;Han, Zhiqiang;Zhang, Haiyang;Oh, Daekyun
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.28 no.2
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    • pp.346-353
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    • 2022
  • Recently, studies on the integrity of rotating machines, such as gantry cranes, which are used in the shipbuilding industry, have been actively conducted. Gantry cranes are driven at relatively low revolutions per minute (RPM), are frequently operated and stopped, and are impacted by external environmental factors, such as shock and noise in the measurement data. The purpose of this study was to construct a replica of a gantry crane hoist used in indoor shipbuilding and analyze the acquired data for errors caused by the shift in operating conditions (RPM) and the change in the position of the data acquisition sensor. Consequently, we observed that the error caused by differences in sensor positions did not occur significantly under low operating conditions but occurred significantly under relatively high operating conditions. Thus, we determined that both the operating condition and position of the acquisition sensor affected the data acquired by the rotary machine.