• Title/Summary/Keyword: Roots pump

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Development of Multistage Roots Dry Vacuum Pump Technology (다단 루츠 드라이 진공펌프 기술 개발)

  • Ryu, Jae-Kyeong
    • Vacuum Magazine
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    • v.2 no.4
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    • pp.39-46
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    • 2015
  • After stepping into a new field of vacuum 30 years ago, our company has grown up steadily as a specialized vacuum industry, and now we can provide vacuum devices covering most of the pressure range. We are planning to put out high level dry pump like a multistage Roots pump on the market in the near future. Procedures of technology development for designing, fabricating, and testing the multistage Roots pump of 600 L/min class will be briefly reported. Core items of the technical development on the multistage Roots pump are as follows; elaborated profile design of 3-lobe rotors using an involute curve, optimization of rotor dimensions, especially for clearances and rotor width, considering the pumping speed, compression ratio and heat load, and establishment of a standardized test system. At present, the multistage Roots pump is about to come into commercialization.

Effects of Lobe Shapes on the Performance of Roots-Type Vacuum Pump (로브 형상 변화가 루츠형 진공 펌프 성능에 미치는 영향)

  • Kim, H.-J.;Kim, Youn J.;Hwang, Y.-K.
    • The KSFM Journal of Fluid Machinery
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    • v.3 no.2 s.7
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    • pp.50-56
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    • 2000
  • The effects of lobe shapes on the leak flow conductance of Roots-type vacuum pump are studied numerically and experimentally. The modelled lobe shape of Roots-type vacuum pump is two-lobe spur gear. The numerical analyses are performed on leak flows in Roots-type vacuum pump. It is numerically calculated using a 4th-order Runge-Kutta method and is compared with experimental results. Results show that for the case of involute lobe shape the total amount of the leak flow conductance is greater than that of cycloid and Cassini oval lobe shapes.

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Analysis of Pumping Characteristics of a Multistage Roots Pump

  • In, S.R.;Kang, S.P.
    • Applied Science and Convergence Technology
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    • v.24 no.1
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    • pp.9-15
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    • 2015
  • The practical pumping speed of a dry pump is considerably lower than the intrinsic speed because of back-streaming through finite gaps of the rotor assembly. The maximum compression ratio and the ultimate pressure of the pump are also directly influenced by the back-streaming rate. Therefore, information on the gap conductance, which determines the back-streaming characteristics of the rotor assembly, is the most important key for estimating the pumping performance of a dry pump. In this paper, the feasibility of calculating analytically the pumping performance of a multi-stage Roots pump, one of the most popular types of dry pumps, by quantifying the gap conductance in a rational way, is discussed.

Performance of Roots-type Vacuum Pump with Cassini Oval Lobe Shape (Cassini 형 루츠 진공 펌프의 성능에 관한 연구)

  • Kim, H.J.;Cho, J.H.;Kim, Youn-J.
    • Proceedings of the KSME Conference
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    • 2000.04b
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    • pp.813-818
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    • 2000
  • The objective of this study is to elucidate the characteristic performance of Roots-type vacuum pump with Cassini oval lobe shape. The modelled lobe shape of Roots-type vacuum pump is two-lobe spur gear. The numerical analyses are performed fer leak flows, using 4th-order Runge-Kutta method and are compared with experimental results. Results show that for the case of involute lobe shape the total amount of the leak flow conductance is greater than that of cycloid and Cassini oval lobe shapes.

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Analytical Evaluation of Rotor Dynamic Characteristic of Roots Type Vacuum Pump (루츠타입 진공펌프 동특성의 해석적 평가)

  • Lee, Jong-Myeong;Kim, Yong-Hwi;Ha, Jeong-Min;Gu, Dong-Sik;Choi, Byeong-Keun
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.21 no.12
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    • pp.1112-1119
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    • 2011
  • The goal of this study is the stability evaluation of a vacuum pump through modal test and rotor dynamics. Roots type vacuum pump, which is a dry vacuum pump, is necessary for the manufacturing process of the semiconductor and the display. Eigenvalue was solved by the finite-element method(FEM) using 2D and 3D models, then the modal test result was compared with the FEM result. According to the comparison, the analysis result using the 2D was more accurate than the 3D model. Therefore, rotor dynamics was performed by the 2D model. Campbell diagram and root-locus maps, which were calculated by complex-eigenvalue analysis, were used to evaluate the stability of the rotors of the vacuum pump. And displacement solved by unbalance response analysis was compared with the minimum clearance between two rotors of the vacuum pump. Thus, the vacuum pump is assumed operated under steady state through the evaluation of the rotor dynamics.

High Altitude Simulating Test Facility Design Using Vacuum Pump System (진공펌프 시스템을 이용한 고도모의 시험장치 설계)

  • Hong, Yun Ky;Lee, Jung Min;Na, Jae Jung;Hyun, Dong Ki;Kim, Kyeong Su;Park, Sang Hun
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.1160-1164
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    • 2017
  • In this research, a high altitude simulating test facility is designed using vacuum pump system composed of roots pumps and screw pumps. Air flow rate and chamber pressure are 1 kg/s and 2500 Pa, respectively. To design the test facility, experimental tests using certain pump combinations are performed for air injection of the order of hundreds of g/s. From the tests, it is found that 11 roots pumps and 33 screw pumps are required for the considered test facility. Test results are compared with theoretically estimated values. However, intake capacity theoretically estimated is found to be 20 percent larger than test results. This is thought because of higher pressure difference of roots pump for test conditions. Therefore, if more screw pumps are added for the considered pump system, it would be possible to lower the vacuum level of test chamber.

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Analysis on the Flow and the Byproduct Particle Trajectory of Roots Type Vacuum Pump (루츠식 진공 펌프의 유동 및 부산물 입자 궤적에 대한 해석)

  • Lee, Chan;Kil, Hyun-Gwon;Noh, Myung-Keun
    • The KSFM Journal of Fluid Machinery
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    • v.14 no.5
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    • pp.18-23
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    • 2011
  • A CFD analysis method is developed and applied for investigating the gas flow and the byproduct particle trajectory in Roots type vacuum pump. The internal fluid flow and thermal fields between the rotors and the housing of vacuum pump are analyzed by using the dynamic mesh, the numerical methods for unsteady 2-D Navier-Stokes equation and the standard k-$\varepsilon$ turbulence model of the Fluent code. Coupled with the flow simulation results, the particle trajectory of the byproduct flowing into the pump with gas stream is analyzed by using discrete phase modeling technique. The CFD analysis results show the pressure, the velocity and the temperature distributions in pump change abruptly due to the rotation of rotors, and back flows are produced due to the strong reverse pressure gradients at rotor/rotor and rotor/housing clearances. The predicted byproduct particle trajectory results also show the particles impinge on the clearance surfaces between the housing and the rotor of pump and then may form the deposit layer causing the failure of pump.

Evaluation of Rotor Dynamic Characteristic of Roots Type Vacuum Pump (루츠타입 진공펌프의 동특성 평가)

  • Lee, Jong-Myeong;Kim, Yong-Hwi;Ha, Jeong-Min;Gu, Dong-Sik;Hwang, Ho-Jun;Choi, Byeong-Keun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2011.10a
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    • pp.264-270
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    • 2011
  • The goal of this study is a stability evaluation through eigenvalue and rotor dynamics analysis of the vacuum pump. The vacuum pump used is a roots type pump, one of the dry middle vacuum pumps, is necessary at the procedure to produce semiconductor and display. The eigenvalue evaluation is solved by numerical analysis through using Modal test and 2D 3D models. Both the experiment and the analysis result are similar, the analysis result using 2D is more oculate the 3D model comparing with test result. So rotor dynamic evaluation is performed through using 2D model. Rotor dynamic evaluation used the campbell diagram and root locus map which were acquired by complex eigenvalue analysis. And we checked minimum clearance of vacuum pump composition between two rotors through unbalance response analysis. Thus, vacuum pump, the target object of this study, was evaluated to be operated stably.

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Coupled flow-structure Analyses on the Roots Type Vacuum Pumps in Semiconductor Fabrication Facility (반도체 생산설비 루츠형 진공펌프 계통에 대한 유동-구조 연성해석)

  • Lee, Chan;Kil, Hyun Gwon;Kim, Gang Chun;Kim, Jun Gon;Sim, Jae Up;Yoon, Il Joong
    • The KSFM Journal of Fluid Machinery
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    • v.16 no.2
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    • pp.10-14
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    • 2013
  • The present study conducts CFD analyses on the internal flow fields of roots type vacuum pumps of semiconductor fabrication facility, and the computed CFD results for internal pressure and temperature distributions are applied to structural analyses of the pumps. The coupled analysis results between flow and structure show that the deformation of pump structure is mainly resulted from the thermal expansion of gas in pump, and the deformed impeller and housing produce their severe contact and impact phenomena causing mechanical damage and fracture.

Development of Localized Roots Type Medium-Vacuum Pump (루츠형 중진공펌프 국산화 개발)

  • Tak, Bong-Yeol;Kim, Byung-Duk;Yang, Hea-Gyeong;Han, Gi-Young;Lee, So-A
    • The KSFM Journal of Fluid Machinery
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    • v.14 no.3
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    • pp.23-27
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    • 2011
  • Due to a roots type medium vacuum pump is operated in condition of $1{\sim}10^{-3}$ torr vacuum, it could be applied for production and process of industrial parts, such as precise processing, vaporization, enrichment, separation, casting, metaling, welding, transportation. Therefore, the demand of this pump is increasing nowadays in our industrial markets of semiconductor, electric, electronic, automobile, material, environmental and transporting industries. However, the pumps are almost imported, because the domestic pumps are inferior in fields of vacuum range as under $10^{-1}$torr, relevant techniques(design, fabrication, casting, test, etc.) to the imported ones. In this study, essential parts of the development pump are designed with using of CFD and 3D decodes, FEM for analysing strength and deformation, generated heat, vibration and noise control, and are casted with using of mechanochemistry techniques for decreasing of weights, increasing of heat resistances and abrasion durability of materials for pump caing and impellers especially. Besides, in order to achieve ultimate vacuum around $10^{-3}$torr, this pump is composed of 6 stages, among which 1st stage is operated separately from remained stages. Additionally, a test rig for prototype pumps(300$m^3/h$ and 2,500$m^3/h$) is designed and procured as to apply for multi-staged rootz type vacuum pump, with modification of the test method recommended by KS B 6314 "Positive-displacement oil-sealed rotary vacuum pumps".