• Title/Summary/Keyword: Room temperature spray

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The effect of gas density on the drop trajectory and drop size distribution in high speed gas stream (고속기류에 분사된 액적궤적 및 입경분포에 미치는 주위 기체밀도의 영향)

  • Lee, C.H.
    • Journal of ILASS-Korea
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    • v.5 no.3
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    • pp.37-44
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    • 2000
  • High velocity, gas-assisted liquid drop trajectories were investigated under well-controlled experimental conditions at elevated gas densities and room temperature. A monodisperse stream of drops which are generated by a vibrating-orifice drop generator were injected into a transverse high velocity gas stream. The gas density and air jet velocity were adjusted independently to keep the Weber numbers constant. The Weber numbers studied were 72, 148, 270, 532. The range of experimental conditions included studied the three drop breakup regimes previously referred as bag, stretching/thinning and catastrophic breakup regimes. High-magnification photography and conventional spray field photographs were taken to study the microscopic breakup mechanisms and the drop trajectories in high velocity gas flow fields, respectively. The parent drop trajectories were affected by the gas density and the gas jet velocities and do not show similarity with respect to the either Weber or the Reynolds number, as expected.

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Preparation of $Al_2O_3$-$ZrO_2$Composite Powders by the Use of Emulsions(IV) : Emulsion-Spray Pyrolysis Method (에멀젼을 이용한 $Al_2O_3$-$ZrO_2$ 복합분체의 제조(IV) : 에멀젼-분무열분해법)

  • 현상훈;김동준
    • Journal of the Korean Ceramic Society
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    • v.27 no.8
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    • pp.955-964
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    • 1990
  • A new process of emulsiion-spray pyrolysis for synthesizing ceramic powders was developed and the characteristics of Al2O3-20w/o ZrO2 composite powders prepared by this method were investigated. The composite powders synthesized in this study were spherical dense particles with 0.1~0.4${\mu}{\textrm}{m}$ of diameter. As found in powders derived by the emulsion-hot kerosene drying method, all zirconia in Al2O3-20w/o ZrO2 powders heat-treated at 120$0^{\circ}C$ was in the tetragonal form at room temperature. The relative density and the fracture toughness of composites sintered at 1$650^{\circ}C$ for 4hrs were 95% and 5.2MPa.m1/2, respectively.

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Wear Mechanism of Plasma-Sprayed Coating in Mo- and Co-Based Alloy

  • Lee, Soo W.
    • Tribology and Lubricants
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    • v.11 no.5
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    • pp.108-113
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    • 1995
  • Wear and friction behavior of plasma-sprayed coatings in Mo- and Co-based alloy were studied for the application of piston-ring automobile engine. The plasma-sprayed coatings were varied with gun current density, gas flow, and distance. The surface roughness, microhardness, and wear volume were measured depending on the spray distances. The high temperature hardness value were also measured as a function of temperature. Ball-on-disc geometry configuration tribometer was utilized in air. The wear tests were performed in the temperature ranges from room temperature to 825$^{\circ}$C to investigate the tribological trend of the piston-ring materials in the lack of lubricant. The cross sections of wear track were investigated, using microscopy.

Effect of injection pressure on the atomization characteristics of a liquid sheet-type swirl injector for Urea-SCR system (Urea-SCR시스템 액막형 선회분사기의 분사압력변화에 따른 무특성에 관한 연구)

  • Kim, Duckjin;Yang, Donguk;Lee, Jeekeun
    • Journal of Advanced Marine Engineering and Technology
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    • v.37 no.5
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    • pp.510-519
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    • 2013
  • In this study, the spray characteristics of a pressure swirl atomizer classified into a liquid sheet-type swirl nozzle for Urea-SCR system were investigated experimentally with the variation of injection pressure. The length to diameter ratio ($l_o/d$) of the nozzle was 3.1, and the swirler was set inside the nozzle tip to give injecting fluid angular momentum. The injection duration of the nozzle was controlled by PWM (pulse width modulation) modes. The development processes of the spray were imaged by a 2-D PIV system, and the change of spray angle was measured. The atomization characteristics, including axial velocity and SMD, were measured using a 2-D PDA system with the injection pressures at room temperature and ambient pressure conditions. As the experimental results, the injection pressure had a significant impact on the spray structure showing a different shape around the spray leading edge, and the smaller SMD was observed with increasing injection pressures, which was similar to that of the previous work.

Electrical Properties of Manganite Thin Films Prepared by Spin Spray Method (스핀 스프레이 법으로 제조한 망가나이트 박막의 전기적 특성)

  • Jeon, Chang Jun;Jeong, Young Hun;Yun, Ji Sun;Park, Woon Ik;Paik, Jong Hoo;Hong, Youn Woo;Cho, Jeong Ho
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.30 no.1
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    • pp.17-22
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    • 2017
  • Effects of pH value and deposition time on the electrical properties of (NMC) Ni-Mn-Cu-O and (NMCC) Ni-Mn-Cu-Co-O thin films were investigated. The NMC and NMCC films were prepared by spin spray method. The crystal structure and thickness of the annealed films were changed by the pH value and deposition time, respectively. A single phase of cubic spinel structure was confirmed for the annealed films deposited from solutions with pH 7.6. The resistivity of the annealed films was affected by the crystal structure and microstructure. The TCR (temperature coefficient of resistance) was dependent on the $Mn^{3+}/Mn^{4+}$. Typically, the resistivity of $70.5{\Omega}{\cdot}cm$ and TCR of -3.56%/K at room temperature were obtained for NMCC films deposited from solutions with pH 7.6 for 5 min, and annealed at $450^{\circ}C$ for 3 h.

Mechanical Properties of Forged Nimonic 80A Superalloy Fabricated by Vacuum Spray Casting (진공분무주조법에 의해 제조한 Nimonic 80A 초내열합금 단조재의 기계적 특성)

  • Lee, Yun-Soo;Hyun, Soong-Keun;Jung, Dae-Hyun;Byun, Joong-Sig
    • Korean Journal of Metals and Materials
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    • v.50 no.4
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    • pp.263-270
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    • 2012
  • This study investigates the effect of heat treatment on the mechanical properties of a forged Ni-based superalloy called Nimonic 80A. Nimonic 80A ingot samples were fabricated by vacuum spray casting to achieve a fine and homogenized microstructure. The ingot samples were subsequently hot-forged with the diameter of 220 mm at 1373 K. From the center to the surface of the forged Nimonic 80A, its average grain size decreased and its micro-Vickers hardness increased slightly. Solution treatment was carried out at 1353 K with 8 hours of air cooling followed by aging treatment, which was carried out in the range of 873-1073 K with various times from 0.5 to 256 hours. To set the optimum aging conditions, micro-Vickers hardness tests were performed. The maximum hardness value of 388.0 Hv was obtained by aging at 973 K for 32 hours. Also, tensile tests were performed for optimum aging conditions at room temperature and 873 K. The results can be used effectively to perform reasonable heat treatment of Nimonic 80A superalloy.

The Synthesis of Lithium Lanthanum Titanium Oxide for Solid Electrolyte via Ultrasonic Spray Pyrolysis (초음파 분무 열분해법을 이용한 고체전해질용 Lithium Lanthanum Titanium Oxide 제조)

  • Jaeseok, Roh;MinHo, Yang;Kun-Jae, Lee
    • Journal of Powder Materials
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    • v.29 no.6
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    • pp.485-491
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    • 2022
  • Lithium lanthanum titanium oxide (LLTO) is a promising ceramic electrolyte because of its high ionic conductivity at room temperature, low electrical conductivity, and outstanding physical properties. Several routes for the synthesis of bulk LLTO are known, in particular, solid-state synthesis and sol-gel method. However, the extremely low ionic conductivity of LLTO at grain boundaries is one of the major problems for practical applications. To diminish the grain boundary effect, the structure of LLTO is tuned to nanoscale morphology with structures of different dimensionalities (0D spheres, and 1D tubes and wires); this strategy has great potential to enhance the ion conduction by intensifying Li diffusion and minimizing the grain boundary resistance. Therefore, in this work, 0D spherical LLTO is synthesized using ultrasonic spray pyrolysis (USP). The USP method primarily yields spherical particles from the droplets generated by ultrasonic waves passed through several heating zones. LLTO is synthesized using USP, and the effects of each precursor and their mechanisms as well as synthesis parameters are analyzed and discussed to optimize the synthesis. The phase structure of the obtained materials is analyzed using X-ray diffraction, and their morphology and particle size are analyzed using field-emission scanning electron microscopy.

An Experimental Study on the Analysis of Liquid/Vapor Phase in GDI Spray (직접 분사식 연료 분무에서의 기.액상 분리 계측에 관한 연구)

  • Jang, S.H.;Kim, J.H.;Park, K.S.;Jin, S.H.;Kim, G.S.
    • Journal of ILASS-Korea
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    • v.5 no.4
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    • pp.57-65
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    • 2000
  • For this research an extension of the LIF technique that the LIEF(Laser Induced Exciplex Fluorescence) technique has been used LIEF technique is the unique method to allows the visualization of fuel vapor phase and liquid phase individually by capturing each signals of them. In this work performed that the basic procedure for advanced LIEF technique using TEA and benzene as dopants md high power KrF excimer laser to excite the dopants. Iso-octane is used as the fuel because it does not absorb light at the laser wavelength. The boiling point of benzene and TEA are $81^{\circ}C\;and89^{\circ}C$, respectively, in comparison to $99^{\circ}C$ for iso-octane. It is observed that the behavior and distribution of high pressed fuel injection from various test condition. The injection pressure is set as 3MPa. and 5MPa. And the ambient pressure of test chamber is atmospheric pressure and 1MPa, the ambient temperature of chamber is room temperature, $300^{\circ}C\;and\;500^{\circ}C$ to imitate the condition of GDI engine cylinder.

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A Study on the Sinterability of MgO-Al2O3-SiO2 System Ceramic Powders Prepared by Spray Pyrolysis Method (분무열분해법으로 제조한 MgO-Al2O3-SiO2계 화합물분체의 소결성)

  • 박정현;박찬욱;조경식
    • Journal of the Korean Ceramic Society
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    • v.26 no.3
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    • pp.347-360
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    • 1989
  • Spinel, mullite, forsterite and cordierite composition powders were synthesized from Mg(NO3)2.6H2O, Al(NO3)3.9H2O and SiCl4-ethanol solution by spray pyrolysis method and the sinterability of these powders were investigated. The bulk density of spinel and mullite specimens sintered at 1,$700^{\circ}C$ for 1hr was 3.56g/㎤(99.5% relative density) and 3.16g/㎤(99.7% relative density), respectively. (Green compacts were made from powders prepared at 1,00$0^{\circ}C$). The bulk density of forsterite and cordierite specimens sintered at 1,480 and 1,40$0^{\circ}C$ for 2hrs were 3.217 and 2.155g/㎤, respectively. (Green compacts were made from powders prepared at 1,00$0^{\circ}C$). The constituent compositions of spinel and mullite specimens sintered at 1,$700^{\circ}C$ for 1hr were 27.5wt% MgO and 70.5wt% Al2O3, respectively. Vickers microhardness and fracture toughness of spinel sintered at the above condition were 13.7GPa and 2.6MN.m3/2, respectively, and room temperature bending strength, 425MPa, was nearly maintained even at the elevated temperature. In the case ofmullite specimens, those values were 13.5GPa, 2.2MN/m3/2 and 430MPa, respectively.

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Wear behaviors of HVOF spray coating of Co-alloy T800

  • Cho, Tong-Yul;Yoon, Jae-Hong;Kim, Kil-Su;Park, Bong-Kyu;Youn, Suk-Jo;Back, Nam-Ki;Chun, Hui-Gon
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.16 no.3
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    • pp.121-126
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    • 2006
  • HVOF thermal spray coating of Co-alloy T800 is progressively replacing the classical hard coatings such as chrome plating because of the very toxic $Cr^{6+}$ ion known as carcinogen causing lung cancer. For the study of the possibility of replacing of chrome plating, the wear properties of HVOF Co-alloy T800 coatings are investigated using the reciprocating sliding tester both at room and at an elevated temperature of $1000^{\circ}F\;(538^{\circ}C)$. The possibility as durability improvement coating is studied for the application to the high speed spindles vulnerable to frictional heat and wear. Wear mechanisms at the reciprocating sliding wear test are studied for the application to the systems similar to the sliding test such as high speed spindles. Wear debris and frictional coefficients of T800 coatings both at room and at an elevated temperature of $1000^{\circ}F\;(538^{\circ}C)$ are drastically reduced compared to those of non-coated surface of parent substrate Inconel 718. This study shows that the coating is recommendable for the durability improvement coatings on the surfaces vulnerable to frictional heat. The sliding surfaces are weared by the mixed mechanisms such as oxidative wear, abrasion by the sliding ball slurry erosion by the mixture of solid particles and small drops of the melts and semi-melts of the attrited particles cavitation by the relative motions among the coating, sliding ball, the melts and semi-melts. and corrosive wear. The oxide particles and the melts and semi-melts play roles as solid and liquid lubricant reducing the wear and friction coefficient.