• 제목/요약/키워드: Rolling test

검색결과 657건 처리시간 0.044초

결정소성학을 이용한 교차압연시의 집합조직과 소성이방성의 예측 (Predictions of Texture Evolution and Plastic Anisotropy by Cross Rolling Based on Crystal Plasticity)

  • 김동수;원성연;손현성;김영석
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2001년도 추계학술대회 논문집
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    • pp.309-312
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    • 2001
  • FEM simulating system of the cross-rolling texture formation offers a systematic and efficient way of exploring the relationship between the process variables and the state of plastic anisotropy of sheet product. Cross-rolled sheets possess higher average plastic strain ratios and lower planer anisotropy than those of the straight-rolled sheets. The employed model is a finite-element polycrystal model which each element used in FEM is assumed to be a crystal having different orientation by Takahashi. Texture development, deformation textures due to cross-rolling are predicted for face-centered cubic sheet metal. Crystal orientations are assigned on the basis of the pole figures obtained by X-ray diffraction. Development of anisotropy during cross rolling of an fcc sheet material is predicted theoretically with respected to flow stress and R-value in tensile test.

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下地コンクリ-トと合成樹脂塗り床材の耐剝離性に及ぼす キャスタ一の走行荷重の影響 (INFLUENCE OF ROLLING LOADS BY CASTERS ON SEPARATION RESISTANCE OF SUBSTRATE CONCRETE AND SYNTHETIC RESIN FLOOR COATINGS)

  • ;최수경
    • 한국건축시공학회지
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    • 제3권4호
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    • pp.73-78
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    • 2003
  • In this Study, we examined the influence of characteristics of rolling loads by casters on separation resistance of substrate concrete and synthetic resin floor coating. In the experiment, we first prepared floor samples having substrate concrete of various compressive strength, surface hardness and surface configurations, then put the coated samples to the test of separation resistance with Rolling Caster Loading Machine. Three loading conditions consisted of different kinds of casters, rolling conditions, and coating materials. Consequently, we clarified that the grade of separation resistance varied widely according to the characteristics of substrate concrete and rolling loads.

미끄럼 및 구름접촉하에서 Dibutyl 3,5-di-t-Butyl 4-Hydroxy Benzyl Phosphonate의 마모성는에 관한 연구 (A Study on the Wear Performances of Dibutyl 3,5-di-t-Butyl 4-Hydroxy Benzyl Phosphonate under Sliding and Rolling Contacts)

  • 최웅수;한흥구;권오관
    • Tribology and Lubricants
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    • 제7권1호
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    • pp.40-45
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    • 1991
  • Wear performances for dibutyl 3,5-di-t-butyl 4-hydroxy benzyl phosphonate (DBP) were invesitigated using the four ball test machine under sliding and also rolling contact conditions, and compared with ZDDP. DBP showed excellent antiwear performace compared with ZDDP under severe sliding contact. Also, DBP achieved a longer fatigue life than ZDDP under rolling contact conditions. The surface of the worn balls was observed using an optical microscope, and the wear derbis generated was measured using the Particle Quantifier (PQ).

전기화학시험에 의한 구조물의 부식 특성 연구 (A study on the corrosive behaviour of Rolling stock structures by electrochemical experiments)

  • 오창록;김용기;장세기;구병춘
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2004년도 춘계학술대회 논문집
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    • pp.284-289
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    • 2004
  • The present paper describes an experimental study on the corrosive behaviour of Rolling stock structures. It is important to predict corrosive behaviour of rolling stock structures for safe service and to know relation between corrosion and fatigue life. This paper practiced electrochemical corrosion test of SS400 and SM490A. This study will examine the corrosive properties and differences of SS400 and SM490A from measuring corrosion potential and corrosion current density.

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선재 가이드롤러 모니터링 시스템 개발 (The Development of Monitoring System for Guide Roller in Wire Rolling Process)

  • 손붕호
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 1999년도 하계학술대회 논문집 B
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    • pp.671-673
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    • 1999
  • In order to cope with the occurrence of abnormal operation, rotatory condition monitoring system for guide roller of finishing train in wire rolling has been developed. In this study, proximity sensor and its holding devices that could overcome severe in-situ measurement conditions was designed and MMI software using C++ was programmed. Performance of the developed system turned out to be good enough as results of in-line test for POSCO #3 wire rolling mill. It is expected to contribute to prevent the cobble and the grade-down of products caused by the abnornormal operation of guide rollers.

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전기화학시험에 의한 부식용액별 구조물의 부식 특성 연구 (A study on the corrosive behaviour of Rolling stock structures by electrochemical experiments)

  • 오창록;구병춘
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2004년도 추계학술대회 논문집
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    • pp.686-691
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    • 2004
  • The present paper describes an experimental study on the corrosive behaviour of Rolling stock structures. It is important to predict corrosive behaviour of rolling stock structures for safe service and to know relation between corrosion and fatigue life. This paper practiced electrochemical corrosion test of SS400 and SM490A. This study will examine the corrosive properties and differences of SS400 and SM490A from measuring corrosion potential, corrosion current density and corrosion rate.

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철도차량용 자동복합연결기의 KS 규격화에 관한 연구 (A Study on the KS Standardization of Automatic Complex Coupler for Railway Rolling Stock)

  • 이찬우;허현무
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2001년도 춘계학술대회 논문집
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    • pp.207-211
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    • 2001
  • Revision and establish of KS(Korean Standards) is currently actively discussed. It is just the time for a new world class standards under the new system with WTO(World Trade Organization). This paper is a part of "Researchs on the Standards in Railway rolling stock Field", as one of KS establish projects. The aim of this study is to define the requirements of railway rolling stock-designs, manufacture, and test methods for automatic complex coupler. In the former KS, there is no items matched with this purpose. Therefore a new part of KS is proposed.

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알루미늄 철도차량의 생산 기술 개발 (Development of Production Technology for Aluminum Rolling Stocks)

  • 서승일
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 1998년도 추계학술대회 논문집
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    • pp.505-511
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    • 1998
  • Production technologies for aluminum rolling stocks are mainly related to welding of aluminum alloys. Automatic welding of extrusion profiles and control of welding deformations are the important contents of the production technologies. Another production technology other than welding is the technique for surface treatment of aluminum carbody. In this paper, problems caused during construction of the test carbody are described and the remedies for the problems are suggested. The accumulated experiences and systematic data will be helpful for the mass production of aluminum rolling stocks in the furture.

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후판 압연에서 신경망 알고리즘을 이용한 스키 예측 (Prediction of Ski-Effect in Plate Rolling Process using Neural Network Algorithm)

  • 박준수;나두현;정석환;허승민;최해진;이영석
    • 소성∙가공
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    • 제22권5호
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    • pp.250-257
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    • 2013
  • A series of finite element analyses of the rolling process were performed and a neural network algorithm was employed to calculate the amount of ski-effect for an arbitrary thickness of incoming material in the roll gap. Pilot hot plate rolling tests were also conducted to verify the usefulness of the finite element analyzes conducted in this study. In these experiments, plates with thicknesses varying from 25 to 65 mm were tested. In addition, a number of rolling reductions of up to 31% were examined. Finally, a number of circumferential upper and lower rolls were investigated. Experimental validations demonstrated that the neural network algorithm predicted the proper amount of ski when rolling conditions(material thickness, reduction ratio, roll velocity differential) changed arbitrarily.

Crack 발생 예측을 통한 Lead Screw 전조공정설계 (Prediction of Crack Initiation and Its Application to the Design of Lead Screw Thread Rolling Process)

  • 신명수;차성훈;김종봉
    • 소성∙가공
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    • 제19권3호
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    • pp.160-166
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    • 2010
  • In this paper, the process parameters of thread rolling were designed based on the numerical analysis results. Firstly, the effective analysis conditions that guarantee the reliability of the analysis results were found. To find the effective analysis conditions, the analyses were carried out for various numbers of teeth. And then, the effects of the process parameters such as tool shape and temperature on the thread rolling performance were investigated. The formability in thread rolling process was evaluated in terms of Cockcroft-Latham damage value. In order to evaluate formability, Cockcroft-Latham damage value was normalized by the critical damage value which was obtained from the analysis of uniaxial tensile test. The analyses were carried out using DEFORM-3D. The results showed that the flank angle and crest round had an effect on the thread rolling load. It was also shown that temperature had significant effects on the effective strain distribution, rolling load, and damage. With the reduced formability of stainless steel at higher temperature, it was shown that the normalized damage values increased as the process temperature.