• Title/Summary/Keyword: Rolling speed

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Using SDU Slip/Slide Control (SDU 장치를 이용한 Slip/Slide 제어방안)

  • Park, Ju-Yeon;Kang, Deok-Won;Lee, Jong-Seong
    • Proceedings of the KSR Conference
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    • 2011.05a
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    • pp.377-383
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    • 2011
  • The paper is to perceive accurately speed of the train through redundant processor operation. When Slip/slide is occurred at the axle, the train is applied brake force using the Tachometer and the Doppler sensor which assistance equipment. One of the main features of railway signaling system is that rolling stock is made stop to avoid collision with the rolling stock ahead when the rolling stock exceeds its maximum operating speed in line. In addition, in the case of the rolling stock with automatic train operation, it carries out activities such as braking and propulsion using the difference between its actual speed and target speed at the point. To perform these functions, it is essential to calculate the exact speed of the rolling stock in signaling equipment on vehicles. Train speed detection unit are composed of the Tachometer and the Doppler sensor, and speed information is sent to the SDU unit. The processor of SDU unit calculates the speed of the train using compare logic the received speed information. Even if there are Slip/Slide, signaling system is available to apply exact braking, to improve stop on position and to guarantee the safety of trains.

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A Study on Running Resistance of Rolling Stock (철도차량의 주행저항에 관한 연구)

  • Kim, Eung-Cheon;Lee, Jae-An;Lee, Ha-Hee
    • Proceedings of the KSR Conference
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    • 2008.11b
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    • pp.1782-1793
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    • 2008
  • Republic of korea has begun operating high speed train service according as KTX service operation starts in 2004. Also, EMU whose maximum speed is over 150 kph will be starting to service with electrification and improvement of existing railroad. Moreover, metropolitan electric railways have begun an express service to increase scheduled speed. Therefore, running resistance of rolling stock becomes more important factor effects on the performance. Running resistance of rolling stock is the factor which is necessary for the performance or operation plan of rolling stock, and it's related to rolling friction, slip friction, drag force, gradient, acceleration, curvature, tunnel condition and so on. It is possible to be calculated by CFD (Computational Fluid Dynamics). However it is predicted by experimental equation from running resistance test because of the complex calculation and manifold variables. In this paper, studies about running resistance of rolling stock is introduced, and each term of experimental equation is studied through theoretical approximation. Also, running resistance of rolling stock is estimated by the result of running resistance test, and effects being related to friction, drag force, gradient is examined.

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Effect of Silver Particle Introduction on Rolling Friction (구름거동에 미치는 은 입자 투여의 영향에 대한 실험적 고찰)

  • 양승호;공호성;윤의성;김대은
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2001.06a
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    • pp.105-113
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    • 2001
  • The effect of silver particle introduction on the rolling friction of AISI 52100 steel pairs has been investigated. Experiments were performed in dry conditions using a thrust bearing-type rolling test rig at a load range of 12 - 960 N and a sliding velocity range of 8 - 785 mm/sec with pure(99.99%) silver particles. Results showed that the introduced silver particles formed transfer layer, which protected virgin bearing surfaces and resulted in low rolling friction. By changing the quantity of silver particles, transitions in the rolling friction wear found. Results also showed that the variations in normal load and rolling speed also affected the rolling friction behavior. Analyses using SEM and EPMA showed that tile formation of transfer layer was mainly governed by the silver particle quantity, normal load and rolling speed, and this resulted in the different behavior of rolling friction. In this study, it was found that the low and stable rolling friction was resulted from the shakedown phenomena occurred at the silver transfer layer.

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Through-Thickness Variation of Strain and Microstructure of AA1050 Processed by High Speed Hot Rolling (고속열간압연가공된 AA1050의 두께방향으로의 변형량 및 미세조직 변화)

  • Lee, Seong-Hee
    • Korean Journal of Materials Research
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    • v.18 no.9
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    • pp.492-496
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    • 2008
  • The through-thickness variations of strain and microstructure of high-speed hot rolled 1050 pure aluminum sheet were investigated. The specimens of 1050 aluminum were rolled at temperatures ranging from 410 to $560^{\circ}C$ at a rolling speed of 15 m/s without lubrication and quenched in water at an interval of 30ms after rolling. The redundant shear strain induced by high friction between rolls and the aluminum sheet was increased largely beneath the surface at a rolling reduction above 50%. Recrystallization occurred in the surface regions of the specimen rolled to reduction of 65% at $510^{\circ}C$, while only recovery occurred in the other regions.

A Study on Reducing Speed Control of Hydraulic Motor of Textiles Supply Rolling Equipment (섬유공급 롤링장치의 유압모터 감속도 제어에 관한 연구)

  • 이재구;김도태;김성동
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.62-67
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    • 2001
  • The textiles supply rolling equipment is a part of inspection machine which inspect finished textiles and it check up textiles through rolling hydraulic equipment. This study suggests a method to select the capacity and initial gas pressure of accumulator to control reducing speed of the hydraulic motor to a desired degree. An accumulator in hydraulic systems is hydraulic machinery which stores kinetic energy of inertia body during braking. A series of computer simulations were done for the brake action and the selection method was based upon a trial and error approach. The results of the simulation work were compared with those of experiments and these results show that the proposed method can be applied effectively to control reducing speed of the hydraulic motor when braking action in textiles rolling system.

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Development of Microstructures and Mechanical Properties in Differential Speed Rolled Ni-30Cr Alloy (이주속압연된 Ni-30Cr 합금의 미세조직과 기계적 특성 발달)

  • Im, Yong-Deok;Park, Hyung-Ki;Song, Kuk-Hyun
    • Korean Journal of Materials Research
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    • v.25 no.3
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    • pp.149-154
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    • 2015
  • We evaluated the developed microstructures and mechanical properties of a severely plastically deformed Ni-30Cr alloy. Normal rolling and differential speed rolling were used as deformation processes, and the thicknesses of the specimens were reduced to 68 % of the original thickness after holding at $700^{\circ}C$ for 10 min and annealing at $700^{\circ}C$ for 40 min to obtain a fully recrystallized microstructure. Electron backscattering diffraction was used to analyze the characteristic distribution of the grain boundaries on the deformed and annealed specimens. Differential speed rolling was more effective for refining grains in comparison with normal rolling. The grain size was refined from 33 mm in the initial material to 8.1 mm with normal rolling and 5.5 mm with differential speed rolling. The more refined grain in the differential-speed-rolled material directly resulted in increases in the yield and tensile strengths by 68 % and 9.0%, respectively, compared to normal rolling. We systematically explain the relationship between the grain refinement and mechanical properties through a plastically deformed Ni-30Cr alloy based on the development of a deformation texture. The results of our study show that the DSR process is very effective when used to enhance the mechanical properties of a material through grain refinement.

Effect of Silver Particle Introduction on Rolling Friction (구름거동에 미치는 은 입자 투여의 영향에 대한 실험적 고찰)

  • 양승호;공호성;윤의성;김대은
    • Tribology and Lubricants
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    • v.17 no.6
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    • pp.417-426
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    • 2001
  • The effect of silver particle introduction on the rolling friction of AISI 52100 steel pairs has been investigated. Experiments ware performed in dry conditions using a thrust bearing-type rolling test rig at a load range of 12-960 N and a sliding velocity range of 8-785 mm/sec with pure (99.99%) silver particles. Results showed that introduced silver particles formed transfer layers, which protected the virgin bearing surfaces and resulted in the low lolling friction. By changing the quantity of silver particles, transitions in the rolling friction were found. Results also showed that the variations in normal load and rolling speed also affected the rolling friction behavior. Analyses of SEM and EPMA showed that the formation the transfer layer was mainly governed by the silver particle quantity, normal load and rolling speed, and this resulted in the different behavior of rolling friction. In this study, it was found that the low and stable rolling friction was resulted from the, shakedown phenomena occurred at the silver transfer layer.

Microstructure and Mechanical Properties of a Copper Alloy Sheet Processed by a Differential Speed Rolling (이속압연에 의해 가공된 동합금 판재의 조직 및 기계적 특성)

  • Lee, Seong-Hee
    • Korean Journal of Materials Research
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    • v.22 no.11
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    • pp.581-586
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    • 2012
  • The microstructure and mechanical properties of a copper alloy sheet processed by differential speed rolling (DSR) were investigated in detail. A copper alloy with thickness of 3 mm was rolled to a 50% reduction at ambient temperature without lubrication and with a differential speed ratio of 2.0:1. For comparison, conventional rolling (CR), in which the rolling speeds of the upper and lower rolls is 2.0 m/min, was also performed under the same rolling conditions. The shear strain of the sample processed by CR showed positive values at the positions of the upper roll side and negative values at the positions of the lower roll side. On the other hand, the sample processed by the DSR showed zero or positive shear strain values at all positions. However, the microstructure and mechanical properties of the as-rolled copper alloys did not show such significant differences between the CR and the DSR. The samples rolled by the CR and the DSR exhibited a typical deformation structure. In addition, the DSR processed samples showed a typical rolling texture in which {112}<111>, {011}<211> and {123}<634> components were developed at all positions. Therefore, it is concluded that the DSR was very effective for the introduction of a uniform microstructure throughout the thickness of the copper alloy.

Effects of Conventional Rolling and Differential Speed Rolling on Microstructure and Mechanical Properties of a Copper Alloy Sheet (동속압연과 이속압연이 동합금판재의 조직 및 기계적 성질에 미치는 영향)

  • Lee, Seong-Hee;Lim, Jung-Youn;Yoon, Dae-Jin;Euh, Kwang-Jun;Han, Seung-Zeon
    • Korean Journal of Materials Research
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    • v.21 no.1
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    • pp.15-20
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    • 2011
  • The effects of conventional rolling (CR) and differential speed rolling (DSR) on the microstructure and mechanical properties of a copper alloy sheet were investigated in detail. A copper alloy with thickness of 3 mm was rolled to a 50% reduction at ambient temperature without lubrication with a differential speed ratio of 2:1; sample was then annealed for 0.5h at various temperatures from 100 to $800^{\circ}C$. Conventional rolling, in which the rolling speed of the upper and lower rolls is identical, was performed under the same rolling conditions. The shear strain introduced by the CR showed positive values at positions on the upper roll side and negative values at positions on the lower roll side. However, the shear strain showed a zero or positive value at all positions for the samples rolled by the DSR. The microstrucure and mechanical properties of the as-rolled copper alloy did not show very significant differences between the CR and DSR for the microstructure and mechanical properties. However, those properties showed very significant differences in the case of the annealed samples. The effects of rolling method on the microstructure and mechanical properties of the as-rolled and subsequently annealed materials are discussed in terms of the shear strain.

Analysis and Test for Pantograph of High Speed Rolling Stock HSR 350x (고속전철용 판토그라프 설계 및 시험평가)

  • 박수홍;정경렬;김휘준
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.11a
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    • pp.160-169
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    • 2003
  • Pantograph of high speed rolling stock is one of the key components that transfer of associated technologies was blocked fundamentally from advanced nations. In this study, main technologies related to development of prototype pantograph installed on prototype test train developed according to the project "Development of high speed railway technology" are presented. Status of current korean technologies is explained by presenting developed technologies and applications during the past 6 years from concept design to test and evaluation.

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