• Title/Summary/Keyword: Rolling Piston

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Measurement of Damping Coefficients of a Squeeze Film Damper with Piston Ring Seal Ends (피스톤 링 실 끝단을 갖는 스퀴즈 필름 댐퍼의 감쇠 계수 측정)

  • Nam Kyu Kim;Yeongchae Song;Tae Ho Kim;Jeonggi Hong;Kyungdae Kang
    • Tribology and Lubricants
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    • v.40 no.2
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    • pp.54-60
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    • 2024
  • This study experimentally identifies the effects of end shape, clearance, total damper length, journal eccentricity ratio, oil supply pressure, and oil flow rate on the damping coefficient of a squeeze film damper (SFD) with piston ring seal ends and a central groove. The SFD is composed of a lubricating fluid flowing between the outer race of a rolling element bearing and cartridge, along with an anti-rotation pin to prevent the rotation of the outer race. The device provides additional viscous damping to a rotating system. Additionally, piston ring seals attached at both ends of the damper increase the damping coefficient of the rotating system by reducing oil leakage. Because these different design conditions affect the damping coefficient of an SFD, we perform experiments including different conditions. Tests show that the damping coefficient increases significantly in the SFD with piston ring seal ends compared with the SFD with open ends. The damping coefficient also increases with increasing total damper length and journal eccentricity ratio, and decreases with increasing clearance. Additionally, in contrast to the trend observed for the SFD with open ends, the damping coefficient for the SFD with piston ring seal ends increases with increasing supply pressure and flow rate as the frequency decreases but shows consistent results as the frequency increases.

Effect of Pass Schedule on the Microstructures and Mechanical Properties of Multi-step Cold Rolled High Carbon Steel Wires (다단계 냉간 압연된 고탄소강 와이어의 미세조직 및 기계적 특성에 미치는 패스스케줄의 영향)

  • Woo, Dong-Hyeok;Lee, Wook-Jin;Park, Ik-Min;Park, Yong-Ho
    • Korean Journal of Materials Research
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    • v.21 no.6
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    • pp.320-326
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    • 2011
  • Flat rolling of wire is an industrial process used to manufacture electrical flat wire, medical catheters, springs, piston segments and automobile parts, among other products. In a multi-step wire flat rolling process, a wire with a circular crosssection is rolled at room temperature between two flat rolls in several passes to achieve the desired thickness to width ratio. To manufacture a flat wire with a homogeneous microstructure, mechanical and metallurgical properties with an appropriate pass schedule, this study investigated the effect of each pass schedule (1stand ~ 4stand) on the microstructures, mechanical properties and widths of cold rolled high carbon steel wires using four-pass flat rolling process. The evolutions of the microstructures and mechanical properties of the widths of cold rolled wires during three different pass schedules of the flat rolling process of high carbon wires were investigated, and the results were compared with those for a conventional eight-pass schedule. In the width of cold rolled wires, three different pass schedules are clearly distinguished and discussed. The experimental conditions were the same rolling speed, rolling force, roll size, tensile strength of the material and friction coefficient. The experimental results showed that the four-pass flat cold rolling process was feasible for production of designed wire without cracks when appropriate pass schedules were applied.

A study on developing MES(Manufacturing Execution System) in the piston rod manufacturing process for automobile shock absorber (자동차 쇽옵소버 피스톤로스 제조공정에서 MES 구축에 관한 연구)

  • Sin, Dong-Ju;Kim, Tae-Cheol;Lee, Hyeong-Ho;Kim, Gyeong-Rok;Jeong, Ho-Yeon
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2008.10a
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    • pp.286-289
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    • 2008
  • Production Information System make it possible to check and control the information of manufacturing processes. Based on this information companies are able to act to the price strategy and marketing strategy timely. In this study we will examine developing the MES(Manufacturing Execution System) as Production Information System in the Automobile Shock Absorber Piston rod Manufacturing Process of which processes are composed of heat treatment, lathing, grooving, milling, rolling, inspection and packing processes in order to control its production information efficiently.

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Experimental Analysis on the Resonator in the Rotary Compressor (회전압축기 공명기에 관한 실험적 연구)

  • Lee, Byung-Chan;Kim, Jin-Dong
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.06a
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    • pp.1410-1415
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    • 2000
  • This paper introduces the experimental analysis of the resonator in the rolling piston type compressor for air conditioner. The resonator located between cylinder and bearing is a major factor in the noise reduction of the rotary compressor. Several shapes for the resonator which can be built in the space limitations are derived. Then optimal resonator type for the noise reduction is determined by noise tests. 6 design parameters of the type are found and optimal level for each design factor is deduced from Taguchi method.

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Vibration Analysis of a Rotary Compressor

  • Han, Hyung-Suk;Hwang, Seon-Woong;Koo, Jeong-Seo
    • International Journal of Precision Engineering and Manufacturing
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    • v.5 no.3
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    • pp.43-53
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    • 2004
  • The vibration of a rolling piston type rotary compressor for air-conditioning use is analyzed numerically and experimentally. Multibody dynamic analysis methods to predict the vibration are given. The compressor is modeled as a multibody system composed of bodies, joints, and force elements. Experimental results are shown to compare with simulation results. A sensitivity study using different variables that affect the compressor vibration is also carried out. It is found that the mass of the weight balancer plays an important role in acceleration.

Vibration Analysis of Rotary Compressors Considering the Coupled Effect of Motor (전동기의 연성을 고려한 로터리 압축기의 진동 해석)

  • 정의봉;황선웅;안세진;김정훈
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.05a
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    • pp.1055-1060
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    • 2002
  • The noise and vibration of rolling piston-type compressors used in the most of the airconditional system is a serious and important problem occurred during turning on and off as well as during operating. To analyze the vibration occurred during turning on and oft, the vibration analysis of motor-compressor coupling is required. In this paper, through modeling of the motor, solving the force from the equations of motion of the moving parts and considering the stiffness of the rubber mounts, the analysis of vibration was performed.

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CFD/Kirchhoff Integral Method for the Prediction of the Air-Pumping Noise by a Car Tyre (CFD/Kirchhoff 적분 방법을 이용한 자동차 타이어의 Air-Pumping 소음 예측)

  • Kim, Sung-Tae;Lee, Soo-Gab
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.11a
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    • pp.916-919
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    • 2004
  • The monopole theory has long been used to model air-pumped effect from the elastic cavities in car tire. This approach models the change of an air as a piston moving backward and forward on a spring and equates local air movements exactly with the volume changes of the system. Thus, the monopole theory has a restricted domain of applicability due to the usual assumption of a small amplitude acoustic wave equation and acoustic monopole theory. This paper describes an approach to predict the air-pumping noise of a car ave with CFD/Kirchhoff integral method. The type groove is simply modeled as piston-cavity-sliding door geometry and with the aid of CFD technique flow properties in the groove of rolling car tyre are acquired. And these unsteady flow data are used as a air-pumping source in the next Cm calculation of full tyre-road geometry. Acoustic far field is predicted from Kirchhoff integral method by using unsteady flow data in space and time, which is provided by the CFD calculation of full tyre-road domain. This approach can cover the non-linearity of acoustic monopole theory with the aid of using Non-linear governing equation in CFD calculation. The method proposed in this paper is applied to the prediction of air-pumping noise of modeled car tyre and the predicted results are qualitatively compared with the experimental data.

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Experimental Analysis Using Taguchi Method on the Resonator in the Rotary Compressor for Air Conditioner (다구찌 법을 이용한 에어컨용 회전압축기 공명기에 관한 실험적 연구)

  • 이병찬;김진동
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.14 no.1
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    • pp.3-9
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    • 2004
  • This paper introduces the experimental analysis of the resonator in the rolling piston type compressor for air conditioner. The resonator located between cylinder and hearing is a major factor in the noise reduction of the rotary compressor. Several shapes for the resonator which can be built in the space limitations are derived. Then optimal resonator type for the noise reduction is determined by noise tests. 6 design parameters of the type are found and optimal level for each design factor is deduced from Taguchi method.

Vibration Analysis of Rotor System for Rotary Compressor Considering Hydrodynamic Force between Motor Rotor and Stator (전동기 공극부 냉매의 유막력을 고려한 로터리 압축기용 회전축계의 진동해석)

  • Kim, Yong-Han;Yang, Bo-Suk;Ahn, Byoung-Ha;Lee, Jang-Woo
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.06a
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    • pp.1058-1064
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    • 2000
  • The analysis of dynamic behaviour of rotor system for the rolling piston type rotary compressor considering hydrodynamic force between motor rotor and stator is presented. In addition to considering other dynamic, loads such as large unbalance forces, gas force and bearing force, we consider the hydrodynamic force induced by the compressed fluid flow through the air gap between motor rotor and stator, and improve the analysis of vibration in rotary compressor. The Childs' method which based on Bulk-now and Hirs' turbulent lubrication model is used to calculate the rotordynamic coefficients due to hydrodynamic force of annular clearance in motor air gap.

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Effect of the Heat Transfer on the Performance Characteristics of Rolling Piston Type Rotary Compressors for Air Conditioner (회전 피스톤형 로터리 압축기 내의 열전달이 성능특성에 미치는 영향에 관한 연구)

  • 양동준;정진택;박진무;황선웅
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.13 no.8
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    • pp.763-770
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    • 2001
  • The high pressure side rotary compressor is investigated in this study. The temperatures at 29 points of main components and the refrigerant and the performance of the instrumented compressor are measured at various operating conditions. The complex heat transfer mechanism between the components, such s cylinder, suction pipe and stator of motor, is fairly clarified. It is also confirmed that the achievement of a high efficiency by reducing the heat transfer loss in the rotary compressor is possible.

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