• Title/Summary/Keyword: Rolling Behavior

Search Result 330, Processing Time 0.022 seconds

Dynamic Bulging Behavior Analysis by Finite Difference Method in High Speed Continuous Casting of Thin Slab (유한 차분법에 의한 Thin Slab 고속 연속주조의 동적벌징 거동해석)

  • Jeong, Yeong-Jin;Sin, Geon;Jo, Gi-Hyeon;Gang, Chung-Gil
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.24 no.7 s.178
    • /
    • pp.1650-1660
    • /
    • 2000
  • Continuous casting process has been adopted increasingly in recent years to save both energy and labor. It has experienced a rapid development in the production of semi-finished steel products, rep lacing the conventional route of ingot casting and rolling. In order to achieve this merit, however, more studies about the mechanism between roll and slab are needed. In this paper, a dynamic bulging in steel cast slabs was simulated by considering the solidification and heat transfer. This study is to prevent internal cracks of a slab in a bending and unbending zone. The value of moving strand shell bulging between two supporting rollers under the ferrostatic pressure and slab-self weight has been calculated in terms of creep and elasto-plasticity. The strain and strain rate distributions in solidified shell undergoing a series of bulging are calculated with working boundary conditions.

Fatigue Characteristics and its Nondestructive Evaluation of Fire-resistance Steel for Construction with Low Yield Ratio and High Strength (저항복비·고강도 구조용 내화강의 피로특성 및 비파괴평가)

  • Kim, H.S.;Nam, K.W.;Kang, C.Y.
    • Journal of the Korean Society for Heat Treatment
    • /
    • v.14 no.4
    • /
    • pp.212-219
    • /
    • 2001
  • The fatigue test was carried out to evaluate the fatigue characteristics of fire resistance steel for frame structure and heat affected zone (HAZ) by the one side Gas Metal Arc Welding (GMAW). In this paper, the fatigue crack growth behavior was investigated with the compact tension specimen of base metal and the HAZ according to chemical composition and rolling end temperature, respectively. And the acoustic emission signals obtained from the fatigue test were analyzed by the time-frequency analysis method as a nondestructive evaluation. Main results obtained are summarized as follows; The hardness was appeared softening phenomenon that weld metal and HAZ are lower than that of base metal. Fatigue life of welded specimen was longer than that of base metal. m was 3~4.5 in base metal and 3.8~5.8 in HAZ. The main frequency range of acoustic emission signal analyzed from time-frequency method is different with the range by noise and crack. Also, it could be classified that it was also generated by fracture mechanics of dimple, inclusion etc.

  • PDF

Superplasticity of Magnesium Alloys and SPF Applications (마그네슘합금의 초소성 특성과 응용)

  • Shim, Jae-Dong;Byun, Ji-Young
    • Korean Journal of Materials Research
    • /
    • v.27 no.1
    • /
    • pp.53-61
    • /
    • 2017
  • Magnesium alloys are of emerging interest in the automotive, aerospace and electronic industries due to their light weight, high specific strength, damping capacity, etc. However, practical applications are limited because magnesium alloys have poor formability at room temperature due to the lack of slip systems and the formation of basal texture, both of which characteristics are attributed to the hcp crystal structure. Fortunately, many magnesium alloys, even commercialized AZ or ZK series alloys, exhibit superplastic behavior and show very large tensile ductility, which means that these materials have potential application to superplastic forming (SPF) of magnesium alloy sheets. The SPF technique offers many advantages such as near net shaping, design flexibility, simple process and low die cost. Superplasticity occurs in materials having very small grain sizes of less than $10{\mu}m$ and these small grains in magnesium alloys can be achieved by thermomechanical treatment in conventional rolling or extrusion processes. Moreover, some coarse-grained magnesium alloys are reported to have superplasticity when grain refinement occurs through recrystallization during deformation in the initial stage. This report reviews the characteristics of superplastic magnesium alloys with high-strain rate and coarse grains. Finally, some examples of SPF application are suggested.

Prediction on Flow Stress Curves and Microstructure of 304 Stainless Steel (304 스테인리스강이 고온 유동응력곡선과 미세 조직의 예측)

  • 한형기;유연철;김성일
    • Transactions of Materials Processing
    • /
    • v.9 no.1
    • /
    • pp.72-79
    • /
    • 2000
  • Dynamic recrystallization (DRX), which may occur during hot deformation, is important for the microsturctural evolution of 304 stainless steel. Especially, the current interest in modelling hot rolling demands quantitative relationships among the thermomechanical process variables, such as strain, temperature, strain rate, and etc. Thus, this paper individually presents the relationships for flow stress and volume fraction of DRX as a function of processing variables using torsion tests. The hot torsion tests of 304 stainless steel were performed at the temperature range of 900~110$0^{\circ}C$ and the strain rate range of 5x10-2~5s-1 to study the high temperature softening behavior. For the exact prediction of flow stress, the equation was divided into two regions, the work hardening (WH) and dynamic recovery (DRV) region and the DRX region. Especially, The flow stress of DRX region could be expressed by using the volume fraction of DRX (XDRX). Since XDRX was consisted of the critical strain($\varepsilon$c) for initiation of dynamic recrystallization (DRX) and the strain for maximum softening rate ($\varepsilon$*), that were related with the evolution of microstructure. The calculated results predicted the flow stress and the microstructure of the alloy at any deformation conditions well.

  • PDF

A Pilot Project to Measure Propagated Error in Buffering Process (버퍼링 과정에서의 오차전파 측정을 위한 선험 프로젝트 수행)

  • Yu, Ki-Yun
    • Journal of Korean Society for Geospatial Information Science
    • /
    • v.9 no.2 s.18
    • /
    • pp.17-27
    • /
    • 2001
  • Buffering is one of the popular spatial analytical functions widely used in many proximity analyses. The buffeting inevitably entails a new polygon of specified edge that is simulated by rolling a ball around the buffering object. While buffering, the error on the buffering object propagates to the new buffered object. In this paper the error propagation behavior during the buffering operation is analyzed based on a pilot project for two different data models: polyline and spline curve. Thus, the error on the buffered objects are classified, mathematically defined, and measured. For measurements, the pilot project is designed and performed using a test site that is a lake boundary at Wisconsin, USA.

  • PDF

Determination of Material Properties of Tube using Inverse Engineering and Analytic Method in Tube Bulge Test (역공학과 해석적 방법을 이용한 관재벌지시험에서의 관재물성치 결정)

  • Kim, Tae-Joon;Kim, Nak-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.27 no.9
    • /
    • pp.1508-1516
    • /
    • 2003
  • In numerical analysis for hydroforming process, the stress calculation is effected by flow stress which is general obtained by stress-strain relationship from uni-axial tension test, so the result of the analysis, especially in tube hydroforming, has limitation of accuracy, tubes are made in roll-forming process and become work-hardened. Then roll forming process causes material properties between rolling direction and circumstantial direction of the tube to be different. So it is difficult to predict material behavior in the process condition of bi-axial stress state. In this study, the flow stress of the tube is determined by inverse engineering approach and bulge test that is widely used for formability test in the condition of bi-axial stress. And Hill's quadratic yield function and flow rule are used to consider the anisotropy of the tube in the roll forming process.

Investigation of the Effect of Water Depths on Two-dimensional Hydrodynamic Coefficients for Twin-hull Sections (쌍동체(雙胴體)에 작용(作用)하는 2차원 유체력계수(流體力係數)의 수심(水深)의 변화(變化)에 따른 영향(影響)에 관한 고찰(考察))

  • K.P.,Rhee
    • Bulletin of the Society of Naval Architects of Korea
    • /
    • v.19 no.4
    • /
    • pp.39-45
    • /
    • 1982
  • A floating rig, which has been used to develop the ocean resources has a common characteristics with the catamaran ship that it is composed of the two simple hulls. So the motion responses of the floating rig can be predicted theoretically with the aid of the strip method as those of the catamaran. And for the strip method, the two-dimensional hydrodynamic coefficients are the most important inputs to predict the results accurately. In this report, a theoretical method is proposed for calculating two-dimensional hydrodynamic forces and moments acting upon arbitrary shaped twin-hull cylinders, which are forced to make a heaving, swaying and rolling oscillation about their mean position on the free surface of a finite depth water. The theoretical results by making use of the singularity distribution method are presented. The accuracy of the coefficients was confirmed to be reasonable by the comparison with the Ohkusu's results for two circular cylinders in an infinite depth water. The depth effects on two-dimensional hydrodynamic coefficients for two circular cylinders are also checked. In some range of wave numbers, large differences in the behavior of hydrodynamic coefficients between for a finite depth and for an infinite depth are shown.

  • PDF

Development of simulator by induced contact loss phenomenon for high-speed train operation (고속전철 주행에 따른 이선현상 모의 시뮬레이터 개발)

  • Kim, Jae-Moon;Kim, Yang-Soo;Kim, Chul-Soo;Chang, Chin-Young;Kim, Youn-Ho
    • Proceedings of the KSR Conference
    • /
    • 2009.05b
    • /
    • pp.499-503
    • /
    • 2009
  • In this study, the dynamic characteristic of a contact wire and pantograph suppling electrical power to high-speed trains are investigated from an electrical response point of view. To analysis power line disturbance by induced contact loss phenomenon for high speed operation, a hardware Simulator which considered contact loss between contact wire and the pantograph as well as contact wire deviation is developed. It is confirmed that a contact wire and pantograph model are necessary for studying the dynamic behavior of the pantograph system. One of the most important needs accompanied by increasing the speed of high-speed train is reduced that an arc phenomenon by loss of contact brings out EMI. In case of a high-speed train using electrical power, as comparison with diesel rolling stock, PLD(Power Line Disturbance) such as harmonic, transient voltage and current, EMI, dummy signal injection etc usually occurs. Throughout experiment, it is verified that an arc phenomenon is brought out for simulator operation and consequently conducted noise is flowed in electric circuit by power line disturbance.

  • PDF

Tension and Corrosion Properties of Nb-added Ferritic Stainless Steel for Industrial Applications (Nb 첨가된 페라이트계 스테인리스강의 인장 및 부식 특성)

  • Han, D.I.;Gizem, K.;Choi, S.K.;Cho, S.H.;Ko, Y.G.
    • Transactions of Materials Processing
    • /
    • v.30 no.6
    • /
    • pp.301-305
    • /
    • 2021
  • The role of Nb addition in the tension and corrosion responses of ferrite-based stainless-steel sheets processed by cold-rolling and annealing treatment at 1173 °K was studied to evaluate the possibility for commercialization. For this purpose, the grain sizes in the samples with and without Nb content were controlled to be reasonably identical by utilizing different heat treatments within the specific range for 60 seconds. The corrosion properties of both samples were evaluated based on the analysis of polarization curves. Room-temperature tension testing showed that the strength of the sample with Nb was much higher than that without Nb whereas the elongation of the sample with Nb was slightly lower than that without Nb. The polarization curves revealed that the addition of Nb contributed to the significant improvement in protective capabilities. We thought that such combinational behavior was mainly due to the formation of niobium carbides found in the ferritic matrix.

An Experimental Method for Obtaining Aerodynamic Roll Damping Coefficients of Fin Stabilized Projectile from Telemetry Experiments (텔레메트리 시험을 이용한 날개안정형 발사체의 회전감쇠 공력계수 실험적 산출 방법)

  • Kim, Jinseok;Kim, Gyeonghun;Choi, Jaehyun
    • Journal of the Korea Institute of Military Science and Technology
    • /
    • v.21 no.6
    • /
    • pp.784-789
    • /
    • 2018
  • Accurate aerodynamic characterization of projectile is crucial for successful development of munition. The aerodynamic characterization of fin stabilized projectile is more difficult than characterization of traditional symmetric ballistic projectile. Instrumented free flight experiments were conducted to quantify rolling behavior of fin stabilized projectile. The instrumented projectiles were launched from a rifled tube and the onboard sensor data were acquired through a telemetry transmitter. Roll rate was measured for fin stabilized projectile by means of an angular rate sensor. And, roll damping coefficients were estimated from onboard sensor data acquired during gun firing and trajectory analysis of mathematical model.