• 소성∙가공
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• 제18권5호
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• pp.377-384
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• 2009

The shape of edge cracking in rolling process generally occurred "V" shape. This cracking is successively generated at width edge of strip. The edge cracking is developed to center of strip during rolling process. In the results, the strip is occurred fracture, and the productivity is gone down because of the extensive production time. Accordingly, we need to control crack propagation during rolling process. But, the control of cracking is very difficult in rolling process. Previously the studies of edge cracking were mainly performed on hot rolling process. In this paper, the shape of the edge cracking in rolling was estimated according to process conditions such as initial edge crack size, reduction ratio and tension using FE-simulation and the simplicity experiments on cold rolling process.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2007년도 추계학술대회 논문집
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• pp.81-83
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• 2007

Cryogenic rolling combined with warm rolling has been found to be more effective than only cryogenic rolling procedure in improving the strength of a 5052 Al alloy. In this study, cryo-rolled 5052 Al alloys were aged at $175^{\circ}C$. Warm rolling was conducted after dipping plates into silicon oil bath. A notable increase of tensile strength is achieved by the precipitation during warm rolling. The mechanical behavior of this alloy was investigated by hardness and tensile tests. The microstructure was investigated by transmission electron microscopy. It was found that the cryogenic rolling combined with warm rolling was very effective in improving tensile strength.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2008년도 춘계학술대회 논문집
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• pp.411-414
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• 2008

In order to study the effect of lubrication during hot rolling, ferritic stainless steel (FSS) sheet were hot-rolled with and without application of lubrication. The effect of two hot rolling processes on the evolution of texture and microstructure after hot rolling, cold rolling and subsequent recrystallization annealing was studied by means of macro-texture analysis and microstructure observations. After hot rolling, the specimen rolled with lubrication showed rolling textures at the sheet surface, while the specimen rolled without lubrication displayed shear textures in the outer layers of the sheet. Hot rolling with lubrication was beneficial to the formation of strong recrystallization textures at sheet surface. However, hot rolling with lubrication led to the formation of orientation colonies in outer thickness layers of the recrystallized sheet.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2008년도 춘계학술대회 논문집
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• pp.419-422
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• 2008

It is most important to design the roll pass in shape rolling process. However, roll pass design has been accomplished by experience and intuition of a skilled engineer up to now. And it has being produced throughout a lot of trial and error. Thus, in this study, we tried to analysis the rolling process of H-beam by using FEM program for the quantitative evaluation of the plastic deformation. It could be predicted that rolling load, torque, shape of cross section and distribution of effective strain each pass by the analysis of rolling from break down mill(2 Hi rolling) to finishing rolling(Universal rolling) considering the heat transfer.

• 대한기계학회논문집A
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• 제37권2호
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• pp.271-277
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• 2013

냉간압연 및 소둔공정에서의 조질압연 과정은 강종별로 적정 연신율을 부여함으로서 프레스 가공시 항복점 연신 현상을 제거해주는 중요한 공정이다. 적정 연신율 확보를 위해서는 강종별, 사이즈별 정확한 압연하중 예측이 필수이다. 열간 및 냉간압연과는 달리 조질압연에서는 2%이내의 연신율을 부과하는 공정이므로 압연하중 작용 시 롤 바이트 내 에서의 롤의 탄성변형 거동이 복잡하여 정확한 압연하중을 예측하기가 어려워 예측모델이 정립되어 있지 않다. 그럼에도 불구하고 최근 인장강도 590MPa 급 이상의 자동차용 고강도강 개발이 가속화 됨에 따라 조질압연시 정확한 압연하중의 예측은 더욱더 중요하게 되었다. 따라서 본 연구에서는 조질 압연 시 롤 바이트 내에서 롤의 변형거동이 유사하다고 알려져 있는 호일(foil)압연 이론 식을 이용해 조질 압연 시 전체 생산 강종을 대상으로 압연하중 예측 가능성에 대해 검토하였다. 그 결과 인장강도 350MPa 이상 980MPa 이하의 강종에 대해서는 non circular model 이 circular 모델보다 압연하중 예측 정도가 우수하며, 이 영역에서 압연하중 예측 모델로의 적용이 가능함을 확인하였다.

• 소성∙가공
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• 제11권1호
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• pp.24-35
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• 2002

Recent trend and future prospect of flat rolling of steel has been summarized based on the earlier reports. Key technology in the plate rolling is to have ultra fine microstructure having high resistance against crack propagation during application. Heavy accelerated cooling facility and high power rolling mill will be helpful to develope the high toughness steel. Precise modeling of properly prediction based on deformation and transformation imposed on microstructure of steel during processing is highly anticipated. For the hot strip rolling process, new trend is lies on the production of ultra-thin gauged hot strip to substitute cold rolled strip. For the substitution of cold rolled strip into hot rolled strip widely, high formable property of hot strip is highly required. For the formabilit, the ferritic rolling of extra low carbon steel under high lubricated condition is essential. Recently introduced semi-continuous thin slab and rolling mill line is very plausible to develope those kinds of products easily In the view groin facility combination. New idea to modify the existing continuous hot strip mill line to produce the ultra thin-gauged hot strip in an economic way is suggested in this report.

• Nuclear Engineering and Technology
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• 제52권3호
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• pp.520-529
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• 2020

Experimental investigations were attempted to simultaneously observe the vapor behaviors and critical heat flux under static and rolling conditions. From visualization results, vapor initiated, grew, and detached individually in a vertical direction from the static heated surfaces (at 10, 20, and 30°). While under rolling motion, initiated vapor grew, and interacted with each other, resulting in forming a wider dry spot on the heated surface. Also, it was observed that the vapor drifted upward and stayed on the heated surface longer compared to under static condition. The faster the platform rolls, the longer the vapor stay on the heated surface, significantly decreasing the CHF. On the other hand, as the platform rolls slower (at high rolling period), CHF increases. CHF was decreased with increasing maximum rolling amplitude and inclination angle under both conditions (static and rolling). CHF under rolling conditions was noticed to be lower than under static condition except at maximum rolling amplitude of 10°. The bubble departure frequency at a maximum rolling amplitude of 10° was the highest among all of rolling amplitudes, thereby enhancing the CHF. These results indicate that rolling motion significantly affects vapor behaviors and CHF.

• 소성∙가공
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• 제25권1호
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• pp.43-48
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• 2016

H-beams are generally produced by hot rolling composed of a Break Down Mill (BDM) and a Finishing Mill (FM). The goal of the current study was to develop BDM rolling of H300ｘ300 beams from blooms slit from slabs. In order to manufacture H300ｘ300 beams, the caliber design and the pass schedule of BDM rolling were proposed for a bloom instead of a beam blank. The proposed BDM caliber design and pass schedule were tested using FE-simulation and pilot tests. For the major shape dimensions, such as flange width, web height, web thickness, as well as BDM rolling loads, a comparative analysis between the FE-simulation and the pilot rolling tests was conducted. The results of FEM analysis and pilot rolling tests showed good consistency. Moreover, BDM rolling loads were predicted to be in the range of allowable rolling loads. It was concluded that the designed BDM rolling is suitable for implementation within current manufacturing capacity.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2003년도 추계학술대회
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• pp.368-373
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• 2003

A major concern at present is the simultaneous control of transverse thickness profile and flatness in the finishing stages of hot rolling process. The mathematical modeling of hot rolling process has long been recognized to be a desirable approach to investigate rolling operating practice and the design of mill equipment to improve productivity and quality. However, many factors make the mathematical analysis of the rolling process very complex and time-consuming. In order to overcome these problems and to obtain an accurate rolling force, the predicted model of rolling force using neural networks has widely been employed. In this paper, Radial Basis Function Network(RBFN) is applied to improve the accuracy of rolling force prediction in hot rolling mill. In order to verify and analysis the performance of applied neural network, the comparison with the measured rolling force and the predicted results using two different neural networks - RBFN, MLP, has respectively been carried out. The results obtained using RBFN neural network are much more accurate those obtained the MLP.

• 한국공작기계학회논문집
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• 제13권6호
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• pp.29-33
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• 2004

A major concern at present is the simultaneous control of transverse thickness profile and flatness in the finishing stages of hot rolling process. The mathematical modeling of hot rolling process has long been recognized to be a desirable approach to investigate rolling operating practice and the design of mill equipment to improve productivity and quality. However, many factors make the mathematical analysis of the rolling process very complex and time-consuming. In order to overcome these problems and to obtain an accurate rolling force, the predicted model of rolling force using neural networks has widely been employed. In this paper, Radial Basis Function Network(RBFN) is applied to improve the accuracy of rolling force prediction in hot rolling mill. In order to verify and analyze the performance of applied neural network the comparison with the measured rolling force and the predicted results using two different neural networks-RBFN, MLP, has respectively been carried out. The results obtained using RBFN neural network are much more accurate those obtained the MLP.