• Title/Summary/Keyword: Roller Type

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Design of Roller-Type Metering Device for Precision Planting (정밀 파종용 롤러식 배종장치의 설계)

  • 류일훈;김경욱
    • Journal of Biosystems Engineering
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    • v.22 no.4
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    • pp.401-410
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    • 1997
  • Scattering of seeds is one of the problems in the hill- dropping planters with a roller-type metering device. For crops like rice, corns and beans, the hill-dropping is own better for a high yield than the drill planting. The roller type metering device has been used for the drill planters and has many advantages. However, it has a problem of scattering of seeds when they are placed on rows. In this study a method was developed to design the roller type metering device fir the precision hill-droppings. Design parameters were derived to configure completely the geometries of the roller and brush. The method was applied to the design of the metering device of the rice seeding machines. The field test showed that the metering device designed by the method made a better performance of seed placement than that made by the precvious one. The method also can be applied to the design of metering devices for the precise hill-droppings of other crops.

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A Study on 5-Axis Machining of Roller Gear Cam for Rotary Table (로터리테이블용 롤러기어캠의 5-축 가공에 관한 연구)

  • Cho, Hyun-Deog;Park, Jong-Bae;Shin, Yong-Bum;Lee, Kang-Su
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.4
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    • pp.127-134
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    • 2017
  • A rotary table is a positioning device used in metalworking for the multiple axes of machine tools, and the utilization trend is increasing with machining efficiency. In the construction of a rotary table, the core technology is a power transfer unit that drives the table, typically a gear type and a roller gear cam type. As the rollers installed on the turret column have rolling movement on the contact surface of the roller gear cam, the roller gear cam type has the advantage of low wear, high load, and fast driving. Therefore, it is currently being replaced by a roller gear cam type. In this study, we researched a 5-axis machining method for the roller gear cam on a rotary table and a new method of applying double roller gear cam curve to reduce the noise and shock between the roller and the cam surface. We implemented the 5-axis machining process in this study using software to generate NC-code and machined the roller gear cams using a Mazak Integrex-200IV. We found that the roller gear cam and turret were able to identify mutual touch status and the noise from the operation of the roller gear cam was substantially reduced.

Performance evaluation of rotating roller type raw anchovy sorting machine (회전롤러식 생멸치 선별기계 성능평가)

  • Ok-sam KIM;Seok-bong JEONG;Doo-jin HWANG
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.59 no.1
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    • pp.28-34
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    • 2023
  • In the anchovy boat seine fishing boat, it is necessary to select other aquatic organisms other than live anchovies, which are the target species of catch. By making a rotating roller sorter using hydraulic pressure, the anchovy sorting amount was compared and the sorting accuracy of the rotary roller sorter, and the discharge speed of butter fish and jerry fish according to the number of roller revolutions were analyzed. The rotating roller sorter increases the weight of the sorted raw anchovy by 54%, 74% and 91.5% compared to the round bar fixed type, so it can reduce the required time by an average of 73.2%. As a result of converting the sorting accuracy to the weight of pure anchovies excluding the catch weight, the round bar fixed type was 89%; however, the average of the rotating roller sorter was 97.7%. Thus, the sorting accuracy of the rotary roller sorter was further improved by about 8.7%. The roller speed moved 7% at 300 rpm, 7.5% at 600 rpm, and 16% at 900 rpm, so butter fish were discharged overboard 10% faster than jelly fish on average. In addition, the average feed speed of butter fish and jelly fish is 1,400 mm/s when the roller rotation speed is 300 rpm, 1,480 mm/s at 600 rpm, and 1,850 mm/s at 900 rpm. A Φ58 mm roller rotates once it moved about 1.23 mm. In the future, a follow-up study of quantitative evaluation is needed targeting more non-target fish species of anchovy boat seine.

Prediction of Residual Layer Thickness of Large-area UV Imprinting Process (대면적 UV 임프린팅 공정에서 잔류층 두께 예측)

  • Kim, Kug Weon
    • Journal of the Semiconductor & Display Technology
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    • v.12 no.2
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    • pp.79-84
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    • 2013
  • Nanoimprint lithography (NIL) is the next generation photolithography process in which the photoresist is dispensed onto the substrate in its liquid form and then imprinted and cured into a desired pattern instead of using traditional optical system. There have been considerable attentions on NIL due to its potential abilities that enable cost-effective and high-throughput nanofabrication to the display device and semiconductor industry. Although one of the current major research trends of NIL is large-area patterning, the technical difficulties to keep the uniformity of the residual layer become severer as the imprinting area increases more and more. In this paper, with the rolling type imprinting process, a mold, placed upon the $2^{nd}$ generation TFT-LCD glass sized substrate($370{\times}470mm^2$), is rolled by a rubber roller to achieve a uniform residual layer. The prediction of residual layer thickness of the photoresist by rolling of the rubber roller is crucial to design the rolling type imprinting process, determine the rubber roller operation conditions-mpressing force & feeding speed, operate smoothly the following etching process, and so forth. First, using the elasticity theory of contact problem and the empirical equation of rubber hardness, the contact length between rubber roller and mold is calculated with consideration of the shape and hardness of rubber roller and the pressing force to rubber roller. Next, using the squeeze flow theory to photoresist flow, the residual layer thickness of the photoresist is calculated with information of the viscosity and initial layer thickness of photoresist, the shape of mold pattern, feeding speed of rubber roller, and the contact length between rubber roller and mold previously calculated. Last, the effects of rubber roller operation conditions, impressing force & feeding speed, on the residual layer thickness are analyzed with consideration of the shape and hardness of rubber roller.

A basic study on the improvement of the continuous type fishing system for largehead hairtail hand line in coastal area of Jeju island, Korea (제주도 연안 연속식 갈치채낚기 조획시스템의 개량에 관한 기초적 연구)

  • Kim, Byung-Yeob;Lee, Chang-Heon
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.45 no.1
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    • pp.14-21
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    • 2009
  • This experimental study was carried out to obtain the base data for saving the man power in the fishing operation of largehead hairtail hand line by using the continuous type hand line system with a rotary device which could make a main line move automatically. In order to solve the twists and entangling on the main line happened during operating test, the resistance board was suspended at the end of the main line at sea. As the result, there were no problems of tangling and so on due to up and down moving of a main line. According to the control of a fixed angle of guide roller, it was possible to prevent the main line to be separated from a side roller and a guide roller. In addition, PVC tube between a guide roller and a side roller enabled a main line to be moved smoothly without any entanglement.

Development of a Planetary Roller Type Traction Drive (유성 로울러형 트랙션 드라이브 개발)

  • 박태조;하해용;문호근;정현기;독고욱
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2001.06a
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    • pp.360-366
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    • 2001
  • This paper show the designing, manufacturing and performance test procedure of a high speed, fixed ratio planetary roller type traction drive as a speed reducer. The arrangement and size design for sun roller, planetary rollers and ring roller are carried out and a proper pre-load mechanism are adopted. To improve transmitting power capacity and endurance limit, nitro-carburized bearing steel and a synthetic traction oil are used. The manufactured and assembled traction drive operated successfully under unloaded conditions. Further tests for various load and speed conditions are executing now to improve the performance of the traction drive.

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A Method on Estimation of Avoiding Open Range on Shell-type Roller Gate (쉘타입 로울러 게이트의 회피개도량 산정 방법)

  • Chung, Jee-Seung;Jung, Hae-Wook
    • Journal of the Korean Society of Safety
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    • v.32 no.2
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    • pp.85-91
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    • 2017
  • When the shell-type roller gate is partly open, at a certain height the large vibration is caused due to resonance and the vibration can cause damage to the gate. In this study, the review on amplitude of vibration and the possible resonance occurring at the time of opening or closing of gate is performed. Throughout the natural frequency analysis, the installation location of the measuring instrument was selected. On opening or closing of gate, the measurement of gate vibration is performed. The natural frequencies according to the opening range of the gate is analyzed. As a result of measurement and analysis, we proposed ranges in which vibration occurs largely and resonance is predicted as an avoiding open ranges, or the safe opening or closing of the shell-type roller gate. The application of this paper's avoiding open range estimation method of shell-type roller gate can be utilized as the basic data for the systematic and rational maintenance management of dams and submerged weirs in the future, and it is expected that this study can bring forth.

A Study on the Rolling Friction Characteristics of Large Scale Roller Shoe for Bridge Supporter (교량받침용 대형 Roller Shoe의 구름마찰특성에 관한 연구)

  • 김영득;김재철
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.660-663
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    • 2001
  • There is a mechanical device between the superstructure and substructure of a bridge, which transmit vertical load of superstructure to the substructure and absorb horizontal displacement of super structure due to thermal, dynamic, load, etc. In order to meet two requirements at once, the structure of roller between plates is widely used, and this roller between plates is widely used, and this roller shoe system is known to have smaller horizontal movement resistance than any other type of bridge shoe. In this study, rolling friction resistance characteristics of roller-plate friction system is investigated according to roller dimension, vertical load, hardness and roughness of roller and plate. On the base of the results, the rolling friction resistance of large scale roller shoe is evaluated using model experiment.

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Study on a loading mechanism for fixed ratio traction drives (고정 감속비트랙션 드라이브의 압부력 발생장치에 대한 연구)

  • Kim, Sung-Yeol;Kim, Bae-Jin;Park, Dae-Hyun;Oh, Se-Hoon
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.1212-1218
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    • 2003
  • A novel loading mechanism of wedge roller type has been developed. This type traction drive has long system life and high efficiency by changing the pre-load on a contact point. And this loading mechanism does not need precision machining. So it has, as opposed to the conventional loading mechanism, an advantage in saving manufacturing cost. In this paper, by analyzing pre-load generating mechanism, spring pre-load and the roller size are defined and the stress on the contact point by pre-load is calculated. On the basis of this analysis, the model of wedge roller type traction drive for the test is made and was carried out its performance test. It can transmit input torque up to 1.5 N m, with high efficiency over 91% up to 98%, with slip rate under 2.5%.

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A Study on the Dry CVT with Movable Flange of Ball Type (볼 형태의 가동플랜지를 갖는 건식 무단변속기에 대한 연구)

  • Kwon, Young-Woong;Choi, Sang-Soo
    • Journal of Power System Engineering
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    • v.17 no.1
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    • pp.85-90
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    • 2013
  • Dry CVT consists of a driving pulley and a driven pulley joined by rubber V-belt. Each pulley consists of a fixed flange and a movable flange. The movable flange moves toward a fixed flange under the actuation of a centrifugal roller, as the driving pulley speed increases. The important claim which have an influence on the performance of the Dry CVT is the wear of the centrifugal roller. In this study ball type is proposed instead of roller type of movable flange to resolve the claim. Simulation is carried out for new model to verificate performance, experiments are carried out for new model to evaluate performances.