• Journal of the Korean Society for Railway
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• v.8 no.1
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• pp.101-109
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• 2005

Roller test rig is the test facility for acquiring the data related dynamic characteristics of rolling stocks handily. The test method using roller test rig could be convenient to Set information about hunting and others rather than using field test. However, adopting this method brings about the inconvenient calibration process for measured data. This kind of additional effort results from the difference of contact condition between field test and test roller rig. In this paper, the numerical approach is used to get the amount of calibration. The analysis results of the field test are compared with results of the roller test rig to know what kind of alternation happens according to the change of contact condition.

• Proceedings of the KSME Conference
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• 2007.05a
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• pp.1207-1212
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• 2007

The critical speed of railway bogie related to the stability of the railway rolling-stock is important. Testing of the dynamic performance of bogie is conducted using a roller rig in a laboratory in place of field testing on track. This roller rig is composed of two rollers equivalent to track and used to test the dynamic characteristics of vehicle. But, the geometrical characteristics of the wheel/roller contact on the roller rig are different from those of the wheel/rail contact because the longitudinal radius of roller is not infinite compared with rail. This difference has influence on the wheelset behavior and the critical speed of bogie. Therefore in this paper, we have studied the behavior of wheelset and bogie on the roller rig for railway bogie testing with the purpose of developing the scaled roller rig. As an analysis results, it has been shown that the critical speed of bogie on the roller rig is slightly lower than that of bogie on track.

• Journal of the Korean Society for Precision Engineering
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• v.28 no.5
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• pp.543-550
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• 2011

The development of railway vehicles such as new mechanism of railway vehicle or design parameters of suspension have been used the application of scaled roller rig to the study of railway vehicle dynamics. In this paper, the critical speed was compared between full scale and 1:5 scale of numerical model. And to verify the simulation results, the critical speed was confirmed using the 1:5 scaled roller rig. According to the results, we expect that the developed roller rig will be used in the study for the dynamic characteristics of railway vehicle.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2004.05a
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• pp.218-221
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• 2004

This Research is to test the running stability of the developed bogie with 350km/h of which conventional speed is faster than Korea TGV 300Km/h. The running stability test has been executed in status of a car with the developed bogie on the roller rigger to adjust similar to the actual condition. And the test has been done in the two rail conditions, i.e. excitation and non-excitation, respectively. Running speed of bogie increased by the roller step by step. In consequence, the developed bogie in the non-excitation has run without any unstable point for 400kn0h. Vibration characteristics of carbody also was within the value specified on the UIC 518.

• Proceedings of the KSR Conference
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• 2011.05a
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• pp.1074-1079
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• 2011

This paper describes the influence on the nonlinear critical speed results of a specific railway vehicle depending on various constraint conditions. In the roller-rig tests, proper constraints are inevitable to safely hold the test vehicles. Particularly, the test results using KRRI roller-rig are more sensitive to constraint conditions because it is a kind of semi-full car type. In this study, nonlinear critical speed of specific vehicle with regards to several constraint cases were predicted by computational analysis and these results were compared to find the suitable constraint conditions. And also the deviation of semi-full car model from actual full car model was investigated. According to the bifurcation analysis, the nonlinear critical speed are dependent with the constraint condition and car-body yaw motion should be free to achieve more accurate results. And the difference between semi-full and full car model was so small that KRRI's semi-full car model are valid as long as the stability is concerned.

• Journal of the Korean Society for Railway
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• v.10 no.6
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• pp.800-805
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• 2007

The critical speed of railway bogie is very important in terms of the verification of the vehicle design procedure and safety. The dynamic performance of bogie is tested on the railway roller rig in a laboratory in place of field testing on track. But, the testing on the full scale roller rig caused many problems relating to test costs, test time and has the difficulty in test condition setup. To overcome these problems, scaled models were used in the filed of railway vehicle design and test. In this paper, we have studied the critical speed of scaled bogie model. We have made the 1/5 scaled bogie, the scaled roller rig and analyzed the critical speed of the scaled bogie through the numerical simulation and running test of the scaled bogie. We have confirmed that the analysis results of the critical speed correspond with the test results.

• Journal of the Korean Society for Railway
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• v.16 no.1
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• pp.7-13
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• 2013

A scaled version of a roller rig is developed to demonstrate the dynamic characteristics of a railway vehicle for academic purposes. This rig is designed based on Jaschinski's similarity law. It is scaled to 1/10 of actual size and allows 9-DOF motion to examine the up and down vibration of a train set. The test rig consists of three sub-hardware components: (i) a driving roller mechanism with a three-phase AC motor and an inverter, (ii) a bogie structure with first and second suspensions, and (iii) the vehicle body. The motor of the rig is capable of 3,600rpm, allowing the test to simulate a vehicle up to a maximum speed of 400Km/hr. Because bearings and joints are properly connected to the sub-structures, various motion analyses, such as a lateral, pitching, and yawing motion, are allowed. The slip motion between the rail and the wheel set is also monitored by several sensors mounted in the rig. After the construction of the hardware, an experiment is conducted to obtain the natural frequencies of the dynamic behavior of the specimen. First, the test rig is run and data are collected from six sets of accelerometers. Then, a numerical analysis of the model based on the ADAMS program is derived. Finally, the measurement data of the first three fundamental frequencies are compared to the analytical result and the validation of the test rig is conducted. The results show that the developed roller rig provides good accuracy in simulating the dynamic behavior of the vehicle motion. Although the roller rig designed in this paper is intended for academia, it can easily be implemented as part of a dynamic experiment of a bogie and a vehicle body for a high-speed train as part of the research efforts in this area.

• Proceedings of the KSR Conference
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• 2002.10b
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• pp.839-844
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• 2002

This research aims to test the running stability of the developed bogie with maximum operating speed of 350km/h, which of Korea TGV was 300km/h. The running stability test has been executed in status of a dummy car with one developed bogie and one dummy bogie on the roller rig to embody similar operation condition. The test has been done in the two rail conditions, i.e. excitation and non-excitation, respectively. Running speed has been increased by the roller step by step. In consequence, the developed bogie was proven to be able to run upto 400 Km/h without any unstable point in the non-excitation. Vibration characteristics of carbody also was within the value specified on the UIC 515.

• Journal of the Korean Society for Precision Engineering
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• v.32 no.7
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• pp.591-595
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• 2015

The roller rig tester for safety performance evaluation of wheel derailment is a test facility which can give the test load condition to the test wheel, similar to the actual dynamic condition in actual running condition. This study describes the evaluation result on the durability of the resilient wheel equipped with the ring damper and the damping material, and installed in the half part of a full scaled bogie in combination with the primary spring when it rotates under the dynamic condition. The evaluation result on durability of resilient wheel after load test of 2 million cycles shows that the safety of wheel is not affected by the applied load in visual inspection and nondestructive test, however, in the bolt used for fastening the ring damper to the wheel the loosening was found. Accordingly the use of self-locking nut and washer is recommended.

• Journal of the Korean Society for Railway
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• v.20 no.5
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• pp.577-587
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• 2017

In the design process of dynamic characteristics of a railway vehicle, demand for analysis, testing and estimation methods of running stability are increasing as railway vehicle speed is increasing. Critical speed tests and estimation have been carried out using computer simulation or special test facilities, like roller rigs, because real track testing at critical speed is very dangerous. This paper introduces a test and assessment method for critical speed and estimates the validity using several roller rig tests. The test results show that it is difficult to estimate the critical speed using safety and instability assessment method in UIC 518, but that there is good agreement between the reduction of the equivalent damping ratio and the critical speed.