• 대한기계학회논문집A
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• 제39권3호
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• pp.303-309
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• 2015

본 연구에서는 무현가 복합소재 대차프레임의 철도차량 적용 가능성을 검토하기 위해 동특성 해석과 시험을 수행하였다. 복합소재 대차에서 윤축의 가이드 역할을 하는 고무부싱의 강성을 10MN/m에서 100MN/m까지 10MN/m 단위로 변화시키면서 차량 동특성을 해석적으로 평가하였다. 평가 결과 고무부싱의 강성이 40MN/m 이상에서는 성능요구조건을 만족하고 있음을 알 수 있었다. 또한, 81MN/m의 강성을 갖는 고무부싱을 제작하여 대차에 설치하고 주행 동특성 시험을 수행하였다. 시험결과 임계속도는 약 363km/h로 나타났으며, 주행 해석에서 얻은 330km/h와 약 10%의 오차를 보였다.

• 한국산학기술학회논문지
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• 제17권11호
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• pp.223-229
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• 2016

본 연구에서는 엔진의 밸브트레인에 적용되는 롤러 태핏 하우징의 냉간단조 공정을 개발하였다. 시제품을 제작하였으며, 태핏 하우징의 내구성 평가를 통하여 작동성을 확인하였다. 소재 시편의 압축시험을 통하여 태핏에 사용되는 소재의 물성을 확보하고 상용 소프트웨어인 Deform-3D을 이용하여 단조해석을 수행하였다. 해석결과를 바탕으로 냉간단조 공정을 설계하였으며, 실제 금형을 제작하고 시제품을 제작하였다. 제작한 시제품의 평가를 위하여 치수정밀도, 표면조도, 평행도, 동심도를 확인하였으며, 목표한 항목에 모두 부합하는 결과를 확인하였다. 또한 제품의 작동성 및 내구성 평가를 수행하기 위하여, 엔진 밸브트레인의 구동을 모사하는 별도의 시험장치 개발을 완료하였다. 디젤엔진의 아이들 상태를 가정하여 작동성을 평가하고, 엔진의 최고 회전수를 가정하여 내구성 시험을 진행하였다. 시험결과 태핏하우징의 마모는 시험 전, 후 외경 치수 0.002 mm 감소로, 미소한 마모를 보였다. 본 연구를 통하여 정밀 냉간단조 기술을 이용한 제품개발 프로세스를 정립하였다. 또한 본 연구에서 개발한 작동성 평가 시험기를 통해 밸브트레인용 부품의 작동성 및 내구성 평가 시험이 가능할 것으로 사료된다.

• 한국철도학회논문집
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• 제10권5호
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• pp.613-618
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• 2007

철도차량의 곡선주행성능은 유지보수관점에서 매우 중요하다. 곡선주행성능과 관련된 대차의 조향성능은 실차를 이용한 실선로 주행시험이 적전하나 차량 개발단계에서는 이를 검증하기가 용이하지 않다. 따라서 차량의 조향 특성을 효율적으로 시험하기 위한 축소 곡선트랙에 대한 연구를 수행하였다. 대차의 곡선 주행을 모사하기 위한 곡률반경 $200{\sim}250m$의 급곡선과 등가인 1/5 scale 규모의 축소 곡선트랙을 설계, 제작하였다. 1/5 scale 대차를 이용한 주행시험 시험결과 곡선 주행특성이 비교적 잘 반영되고 있음을 확인하였다.

• 한국정밀공학회지
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• 제34권3호
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• pp.205-210
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• 2017

Critical speed analysis was conducted for a active steering bogie prototype, developed to improve the curving performance of railway vehicles. The critical speed for the design concept was about 169.2k m/h. To validate the analysis result, we performed a critical speed test for the prototype bogie using a roller-rig tester. The test results showed that the critical speed for the prototype bogie was about 165 km/h. From the analysis and test results, The critical speed for the prototype bogie was determined to be 165 km/h. Considering the maximum operating speed of the test vehicle is 100 km/h, the prototype bogie is considered stable.

• 대한기계학회논문집A
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• 제33권10호
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• pp.1099-1107
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• 2009

Numerical simulation and experimental study to evaluate the critical speed of the railway bogie according to the tread inclination of wheel profile were conducted using 1/5 scale model. It has been shown that the results of the critical speed analysis for the scale bogie model is very close to the test results using scale bogie model and the critical speed is decreased in proportion to the increase of equivalent conicity of wheel profile. Results of this study show that the scale model could be applied to research area relating to vehicle stability as an alternative to overcome the experimental problems caused by full scale test on the roller rig.

• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 2008년도 춘계학술대회논문집
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• pp.951-956
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• 2008

The study is to develop a foundation design for a railway vehicle simulator using a scaled model. Although a scaled simulator is limited to manipulate the dynamics of a full-size railway vehicle, it has been known to have an advantage, since a scaled model could provide the fundamental dynamic behavior within a limited space of a laboratory facility and with a low operation cost while an experiment is conducted. This study is to propose a design strategy for a simulator so that a small scaled roller rig could be fabricated in a laboratory based on the design philosophy. The data obtained from the scale model is also experimentally investigated in conjunction with appropriate non-dimensional analysis so that the output results should be interpreted to the railway vehicle.

• 한국철도학회:학술대회논문집
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• 한국철도학회 2005년도 춘계학술대회 논문집
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• pp.473-478
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• 2005

Active suspension system improves ride quality with optimized suspension force, generated by electric, hydrolic or pneumatic power and controlled by micro-processor under various operation condition of train, while Semi-Active susepsion system provides optimized and controlled characteristics of suspensions such as damping coefficient without external energy. The benefits fo Semi-Active suspension are no required power source and to be made compact with lower cost. Train with narrow gauge could be more unstable than one for normal or wide gauge, and it could be more vibrated than others one by external force such as aerodynamic force and track irregularity. So, the reduced ride quality could be improved with appling with Semi-active suspension system. In this report, the Semi-Active suspension system for narrow gauge train shall be proposed and to prepare the Roller Rig test of this train, integration of system, development of control algorithm and confirmation of its performance with simulation tool would be taken.

• 한국철도학회:학술대회논문집
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• 한국철도학회 2007년도 춘계학술대회 논문집
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• pp.162-168
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• 2007

The critical speed above which the vehicle become unstable should be fundamentally verified in the development of new train. In case of high speed tilting train, which require both higher critical speed and higher curving speed, the critical speed should be more carefully treated because the both requirements are conflicting each other in the conventional train design. This research has been performed to estimate the linear and non-linear critical speed of 200km/h Korean Tilting Train which has been developing. The newly developed self-steering mechanism was attached to the tilting train to secure critical speed under the lower yaw stiffness which was inevitable to secure higher curving performance. The simulation to predict critical speed was done by commercial vehicle dynamic S/W. Full scale roller rig test was carried out for the validation of numerical results and effectiveness of self-steering mechanism.

• 한국철도학회:학술대회논문집
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• 한국철도학회 2009년도 춘계학술대회 논문집
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• pp.1550-1556
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• 2009

The sophisticated technologies, ensuring both stability and curving performance, are required for the medium high speed train running on conventional railway line where tangent and curved section mixed together. We can hardly meet the both requirements conflicting each other with the conventional type of bogie. Effective solution is to apply stabilizing mechanism for the bogie design, which increase hunting stability or dynamically critical speed while maintaining curving performance. In this research the numerical analysis by means of multi-body dynamic simulation S/W, experiments by using roller test rig and main line running test have been comprehensively performed for the 200km/h Korean Tilting Train with newly developed stabilizer. The paper proposes the effectiveness of stabilizer and its usefulness based on the results of analyses.

• International Journal of Railway
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• 제4권1호
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• pp.5-11
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• 2011

The purpose of the present study is to develop conceptual design of a railway vehicle simulator based on a scaled model. Although the scaled simulator is limited in its ability to manipulate the full dynamics of a full-size railway vehicle, it has been known to have an advantage in that it could provide means of testing the fundamental dynamic behavior within a limited laboratory space and at low operation cost. The present study proposes a design strategy for a simulator so that a small scaled roller rig could be fabricated and operated in laboratory setting based on the design philosophy. The data obtained from experimental testing using a scale model can be used to verify and interpret the dynamic performance of full-scale railway vehicle by applying appropriate non-dimensional analysis.