• Title/Summary/Keyword: Roller Gear

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An Analytical Investigation on the Ratio of Angular Velocity in Spherical Involute Bevel Gearsets (구형 인볼류트 베벨기어쌍의 각속도비에 관한 해석적 연구)

  • Park, N.G.
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.5
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    • pp.40-45
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    • 1995
  • The kinematical relationship of bevel gearsets lies at the root of the gear design. As the demand on precision bevel gears is increased in the related industries, the kinematic analysis of a pair of sperical involute bevel gears needs to be exactly evaluated for the computer aided design. Pitch cone angles of bevel gearsets have been calculated under the assumption that the geared system is equivalent to a coned roller system without slipping. But this kinematical model involves some errors in the value of the ratio of angular velocity. In this paper, the ratio of the angular velocity is exactly derived, based on the perfect involute tooth surface. Four nonlinear equations representing the kinematical relationships are numerically solved to obtain the pitch and base cone angles. The ratios of angular volocities according to pressure and shaft angles are calculated and compared with those of the approximate gear model.

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Pitting Life Experiments of Gear Material using a Damaged Area Analysis Method (피팅 파손면적분석기법을 이용한 기어재의 피팅 수명 실험)

  • Joo, Jin-Wook;Lee, Byung-Wook;Moon, Seok-Man;Kim, Tae-Wan;Cho, Yong-Joo
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.11
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    • pp.92-97
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    • 2010
  • The object of this study is to investigate the definite method for pitting damaged surfaces. Pitting is a sort of fatigue damages and it is made by a repetitive load. For a judgment between damages or not, sensing vibrations of test equipment is simple. However, it is not only difficult to observe a growth of pitting but also impossible to detect the juncture of initial pitting. Therefore, a method for the pitting damaged area measuring technique was effectively implemented by Two Roller Machine. The change of surface damaged area was measured by an optical microscope in regular time and calculated by the use of dark and bright ratio of test specimens' pictures taken by optical microscope. In conclusion, S - N Curves gained by Failure rate - Cycle graph was led and the curves are able to be chosen as occasion demands for a failure area percentage.

Contact Fatigue Life for CRG System (CRG 시스템의 접촉 피로수명)

  • Nam, Hyoung-Chul;Kim, Chang-Hyun;Kwon, Soon-Man
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.11
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    • pp.1391-1397
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    • 2012
  • A cam ring gear (CRG) system based on a hypotrochoid curve consists of a pinion with roller teeth and its conjugated internal CRG. In this study, we investigated contact forces, contact stresses, and load stress factors to predict the surface pitting life using an exact CRG profile by introducing the profile modification coefficient. The results show that the pitting life can be extended significantly by increasing the profile modification coefficient without any other change of parameters in the CRG system.

A Study on Design of Barrel Cam Using Relative Velocity (상대속도를 이용한 바렐 캠의 설계에 관한 연구)

  • Shin, Joong-Ho;Kim, Sung-Won;Kang, Dong-Woo;Yoon, Ho-Eop
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.8
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    • pp.47-54
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    • 2002
  • A barrel cam is used as a very important part of an index drive unit. The index drive unit must have an intermittent-rotational motion. The barrel typed cam and roller gear mechanism has the advantages of high reliability to perform a prescribed motion of a follower. This paper proposes a new method for the shape design of the barrel cam and also a CAD program is developed by using the proposed method. As defined in this paper, the relative velocity method for the shape design calculates the relative velocity of the follower versus cam at a center of roller, and then determines a contact point by using the geometric relationships and the kinematic constraints, where the direction of the relative velocity must be parallel to a common tangential line at the contact point of two independent bodies, i.e. the cam and the follower Then, the shape of the cam is defined by the coordinate transformation of the trace of the contact points. This paper presents two examples for the shape design of the barrel cam in order to prove the accuracy of the proposed methods.

A Study for Influences of Supplied Lubricant Quantities on Pitting Life of Spur Gears (윤활유 공급량에 따른 스퍼 기어의 피팅 수명에 관한 연구)

  • Joo, Jin-Wook;Moon, Seok-Man;Kim, Tae-Wan;Cho, Yong-Joo
    • Tribology and Lubricants
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    • v.27 no.1
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    • pp.40-44
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    • 2011
  • The object of this study is to investigate influences of supplied lubricant quantities on spur gear's pitting life. Pitting is a sort of contact fatigue failures and made by a repetitive load. Basically, pitting is difficult to predict its life by an analysis due to many factors to be considered about tribology problems. In this paper, pitting life was proved by experiment using two roller machine. For a contact fatigue test, operating circumstances should be considered. During the test, temperature and lubricant quantities are considered and to investigate an influence of lubricant quantities, a comparison between optimally enough and not enough lubricant quantity was implemented.

Development of Power Train for Feeding Box of CNC Wire Forming Machine (CNC 와이어 성형기의 피딩박스 구동장치 개발)

  • Cho, Hyun-Deog
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.2
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    • pp.50-56
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    • 2007
  • Wire forming machine is widely used in industries to make a variety of wire products such as coil springs and links. Along with the rapid development of CNC technologies, the usage of wire forming machine varies from single-purpose machinery to universal CNC machinery. Rotating the wires while feeding them simultaneously, we can improve the performance of the machines with aspects of efficient tooling and complicated geometric forming. In this study, a new gear train is developed for the control of both feeding and rotating wires independently at the same time. The developed mechanism has many benefits as following, making more complicated geometric and precision products, easier tooling, and simpler programming.

Failure detection of indexing drive by vibration measurement

  • Yokoi, Masayuki;Obara, Koichiro;Ohara, Hiromitsu;Nakai, Mikio
    • 제어로봇시스템학회:학술대회논문집
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    • 1994.10a
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    • pp.531-536
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    • 1994
  • Wrapping machines in cigarette factories are equipped with indexing drive units with roller gear cam. At present there are no simple, visual, diagnostic techniques for predicting failure in these nits at an early stage. This paper proposes that failure could be predicted by using either a modified version of kurtosis, or the Wigner distribution method. The nonlinear vibration model proposed in this paper takes into consideration the play between the m and the cam follower, and precisely simulates the actual vibration. Statistics on the variance in play, obtained from the data on time history, call then be used to evaluate the effects of tile mage oil the cam and cam follower.

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Development of Speed Increaser for High Speed Machine Pump which Considered the Noise/Vibration (소음/진동을 고려한 고속머신 펌프용 증속기 개발)

  • 이동환;박노길;김병옥;이형우
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.14 no.5
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    • pp.363-369
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    • 2004
  • Vibration/noise analysis as well as strength of gear teeth, roller bearing life. joural bearing design are considered in order to develop the high-speed machine centrifugal pump which had a speed increaser. A Campbell diagram, in which the excitation sources caused by the mass unbalance of the rotors and the transmitted errors of the gearing are considered. shows that. at the operating speed. there are not the critical speed. A high-speed machine centrifugal pump was made in order to evaluate developed speed increaser. Also, strict API standard were introduced for reliability evaluation of developed speed increaser, and performance evaluation were carried out. The result that evaluation items about bearing vibration, shaft vibration, noise, and lubrication temperature were selected, and were tested. a high-speed machine centrifugal pump were able to know what were satisfied with API standard all.

Radial Type Locomotive Mechanism with Worm for Robotic Endoscope (내시경 로봇을 위한 웜구동 방사형 이동메커니즘)

  • Kim, Kyoung-Dae;Lee, Seunghak;Kim, Byungkyu;Park, Jong-Oh
    • Journal of Institute of Control, Robotics and Systems
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    • v.8 no.3
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    • pp.220-225
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    • 2002
  • In this paper, we suggest a new locomotive mechanism fur self-propelling robotic endoscope which could substitute conventional endoscope. Many researchers proposed inchworm-like mechanism for self-propelling robotic endoscope. But it could not be commercialized because they did not solve the limitation caused by clamping. Therefore, we suggest a new radial-type locomotive mechanism with worm. It can propel itself in any situation and take passive-steering because of radial type. In addition, it can be miniaturized with worm. In this paper, we evaluate the mechanism in the dead pig colon as well as under various environments, and verify the performance fur robotic endoscope.

A study on the flexural virations for the ring with symmetrical cross section (대칭단면 원환부품의 평면진동에 관한 연구)

  • 김광식;김강년
    • Journal of the korean Society of Automotive Engineers
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    • v.6 no.1
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    • pp.56-62
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    • 1984
  • Various automotive and machine parts are having the shape of circular ring and the study and the verification of its dynamic characteristics can be the important basis of quality control and improvement of performance of inner and outer race of ball and roller radial bearing, ring gear, seal, etc. In this study, three separate sets of governing equations on the flexural vibration of circular ring were formulated each considering the effects of viscous damping, rotatory inertia and shear deformation, and three frequency formulas were derived. Numerical values of frequencies of circular and rectangular cross section ring were tabulated and compared with experimental value. Some important parameters were found in the ring vibration characteristics.

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