• 제목/요약/키워드: Roll-to-Roll process

검색결과 812건 처리시간 0.032초

탄소성 유한요소법을 이용한 금속인장교정기의 공정변수 설계 (Parametric Process Design of the Tension Levelling with an Elasto-plastic Finite Element Method)

  • 박상래;이형욱;허훈
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2000년도 추계학술대회 논문집
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    • pp.42-48
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    • 2000
  • This paper is concerned with a simulation-based process design for the tension levelling of metallic strips based on the elasto-plastic finite element analysis with reduced integration and hourglass control. The tension levelling process is performed to elongate the strip plastically in combination of tensile and bending strain by a controlled manner so that all longitudinal fibers in the strip have an approximately equal amount of length and undesirable strip shapes are corrected to the flat shape. The analysis deals with a method for calculating the quantitative level of the curl to investigate the roll arrangements and intermesh suitable to elimination of the curl. The analysis provides the information about the intermesh effect on the amount, the tension effect and distribution of the strain as well as the stress in order to determine the amount of elongation for correction of the irregular shape. The desired elongation is referred to determine the number of work rolls and the value of tension. Especially, the analysis investigates tile effect of the mesh size in the non-steady state finite element analysis on the amount and distribution of the strain.

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대면적 UV 임프린팅 공정에서 고무 롤러에 의한 압력분포 (Pressure Distribution by Rubber Roller in Large-area UV Imprinting Lithography Process)

  • 김남웅;김국원;이우영
    • 반도체디스플레이기술학회지
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    • 제9권2호
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    • pp.91-96
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    • 2010
  • In recent years there have been considerable attentions on nanoimprint lithography (NIL) by the display device and semiconductor industry due to its potential abilities that enable cost-effective and high-throughput nanofabrication. Although one of the current major research trends of NIL is large-area patterning, the technical difficulties to keep the uniformity of the residual layer become severer as the imprinting area increases more and more. In this paper we consider the roll-to-plate type imprinting process. In the process a glass mold, which is placed upon the 2nd generation TFT-LCD glass sized substrate(370${\yen}$470 mm), is rolled by a rubber roller to achieve a uniform residual layer. The pressure distribution on the glass mold by rolling of the rubber roller is crucial information to analyze mold deformation, transferred pattern quality, uniformity of residual layer and so forth. In this paper the quantitative pressure distribution induced by rolling of the rubber roller was calculated with finite element analysis under the assumption of Neo-Hookean hyperelastic constitutive relation. Additionally the numerical results were verified by the experiments.

Mechanical and wear properties evaluation of Al/Al2O3 composites fabricated by combined compo-casting and WARB process

  • Vini, Mohamad Heydari;Daneshmand, Saeed
    • Advances in Computational Design
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    • 제7권2호
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    • pp.129-137
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    • 2022
  • Compo-casting method is one of the popular technique to produce metal based matrix composites. But, one of the main challenges in this process is un-uniform spreading of reinforced subdivisions (particles) inside the metallic matrix and the lack of desirable mechanical properties of the final produced composites due to the low bonding strength among the metal matrix and reinforcement particles. To remove these difficulties and to promote the mechanical properties of these kind of composites, the WARM ARB technique was utilized as supplementary technique to heighten the mechanical and microstructural evolution of the casted Al/Al2O3 composite strips. The microstructure evolution and mechanical properties of these composites have been considered versus different WARM ARB cycles by tensile test, average Vickers micro hardness test, wear test and scanning electron microscopy (SEM). The SEM results revealed that during the higher warm- ARB cycles, big alumina clusters are broken and make a uniform distribution of alumina particles. It was shown that cumulating the forming cycles improved the mechanical properties of composites. In general, combined compo-casting and ARB process would consent making Al/Al2O3 composites with high consistency, good microstructural and mechanical properties.

후판 에지압연시 선후단부의 변형거동 (An Investigation of Deformation Behavior of Plate Ends in Edge Rolling)

  • 천명식;황상무;이준정;김종근
    • 대한기계학회논문집
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    • 제16권7호
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    • pp.1278-1284
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    • 1992
  • 본 연구에서는 무전단 후판압연기술을 위한 요소기술로써 지난호에 게재한 오버랩연구에 이어 모델압연 실험과 유한요소 해석을 이용한 에징시 비정상부의 폭변 형거동에 대한 연구결과를 보고한다.

N4SID 알고리즘을 이용한 연속 냉간 압연기의 선형모델 규명 (Identification of Linear Model of Tandem Cold Mill Using N4SID Algorithm)

  • 엄상오;황이철;김윤식;김종윤;박영산
    • 한국정보통신학회논문지
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    • 제3권4호
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    • pp.895-905
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    • 1999
  • This paper identifies a linear time-invariant mathematical model of each stand of a five-stand tandem cold mill to design a robust $H_\infty$ thickness controller by applying input and output data sets to N4SID (Numerical algorithms for Subspace State Space System Identification) method. The input-output data sets describe interstand interference in the process of tandem cold rolling and are obtained from a nonlinear simulator of the tandem cold mill. In result, it is shown that the identified model well approximates the nonlinear model than a Taylor linearized model. Furthermore, uncertainties including roll eccentricity and incoming strip variation are quantitatively analyzed from the plot of maximum singular values.

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신문용지의 소프트닙 캘린더링 특성 평가 (Evaluation of Soft Nip Calendering Characteristics of Newsprints)

  • 문성호;이학래
    • 펄프종이기술
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    • 제32권2호
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    • pp.16-25
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    • 2000
  • The influence of four process parameters of soft nip calendering including calendering pressure, temperature, moisture content and nip residence time on bulk, smoothness and tensile strength of newsprints has been investigated. In addition, the effect of basis weights on calendering responses has been examined. Bulk of newsprints decreased and smoothness increased with the increase of the calendering pressure, temperature, moisture content of the sheets and nip residence time. Improvement in tensile strength was observed when low calendering pressure and high temperature of heat-ing roll were employed. Tensile strength of the newsprint, however, decreased abruptly when the calendering temperature and pressure increased above certain levels due to the rupture of sheet structure, which has been verified by SEM. SEM micrographs also showed that it would be possible to maintain the inner bulk while densifying the fibers on the outer surface of newsprint by adjusting the soft nip calendering variables properly.

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페이스 밀링 가공시 버형성에 관한 연구 (II) (A Study on Burr Formation in Face Milling(II))

  • 한상우;고성림
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 추계학술대회 논문집
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    • pp.810-813
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    • 2000
  • Burr makes trobles on manufacturing process due to deburring cost, quality of products and productivity. This paper described the results of experimental study on the influence of the cutting parameters on the formation of exit burrs in face milling. The cutting parameters were investigated changing exit angle, rake nagle , lead angle in tool geometry as well as feed per tooth. Also we carried out experimets on several materials. Using the result of experimental study, burr types are classified according to appearance and formation mechanism in exit burr and we are considered the burr formation in each type of burr.

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레이저 용접 블랭크 응용 자동차 범퍼 개발 (Application of Laser Welded Tailored Blank for Automobile Bumper Beam)

  • 서정;한유희;김태일;이문용;이광현
    • 한국레이저가공학회지
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    • 제2권1호
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    • pp.51-60
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    • 1999
  • In this paper, weldability and formability of Tailored-Blank (TB) and the structural impact testing of bump beam were investigated to apply TB to automobile bumper beam. The optimal $CO_2$ laser welding condition for TB of SPFC and SPRC steel plates with different thicknesses was obtained. Before welding, the cross section of butt joint was prepared only by shearing without milling process. Real type bump beam was produced by two kind of forming processes such as roll-forming and press-forming, and the good formability of TB was obtained. Impact test results of bump by using pendulum and barrier were satisfied the impact regulation of bump. Finally. It may be confirmed that laser welded TB is well-balanced material in both weight reduction and production cost of automobile bump.

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공작기계의 신뢰성 평가 시스템 (Reliability Evaluation System for Advanced Mother Machine)

  • 강재훈;이승우;송준엽;박화영;황주호;이현용;이찬홍;이후상
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 춘계학술대회 논문집
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    • pp.991-994
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    • 2000
  • Recently, reliability engineering is regarded as the major field for aerospace and electronics, semiconductor related industry to improve safety and life cycle. And advanced manufacturing systems with high speed and intelligent have been developed for the betterment of machining ability In this case, reliability prediction has also important roll from design procedure to manufacturing and assembly process. Accordingly in this study, reliability evaluation system has been developed for prevention trouble. quality and life cycle improvement extremely for advanced mother machinary.

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Study on 3 DoF Image and Video Stitching Using Sensed Data

  • Kim, Minwoo;Chun, Jonghoon;Kim, Sang-Kyun
    • KSII Transactions on Internet and Information Systems (TIIS)
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    • 제11권9호
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    • pp.4527-4548
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    • 2017
  • This paper proposes a method to generate panoramic images by combining conventional feature extraction algorithms (e.g., SIFT, SURF, MPEG-7 CDVS) with sensed data from inertia sensors to enhance the stitching results. The challenge of image stitching increases when the images are taken from two different mobile phones with no posture calibration. Using inertia sensor data obtained by the mobile phone, images with different yaw, pitch, and roll angles are preprocessed and adjusted before performing stitching process. Performance of stitching (e.g., feature extraction time, inlier point numbers, stitching accuracy) between conventional feature extraction algorithms is reported along with the stitching performance with/without using the inertia sensor data. In addition, the stitching accuracy of video data was improved using the same sensed data, with discrete calculation of homograph matrix. The experimental results for stitching accuracies and speed using sensed data are presented in this paper.