• Title/Summary/Keyword: Roll data

Search Result 370, Processing Time 0.04 seconds

Development of Precise Measuring System for Hot Strip Mill's Rolls (열간압연용 롤 정밀 측정시스템 개발)

  • 이성진;이영진
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
    • /
    • 2002.04a
    • /
    • pp.614-618
    • /
    • 2002
  • In hot strip mills, Portable Roll Scanner (the portable roll surface temperature and profile measuring device) can be used to calibrate on-line Process models for strip crown and flatness by measuring the thermal expansion and wear profile of the rolls. And the surface temperature measurement can be used to optimize the roll cooling system. Portable Roll Scanner consists of the measuring device, which has two contact inductive distance transducers for roll profile measurement and one infrared Pyrometer for surface temperature measurement, and computer-based controller that is equipped with the measuring device. By the wireless data communication, the data is transferred to the memory of notebook for further analysis. After roll extraction from mills, Portable Roll Scanner measure the roll profile and surface temperature simultaneously along the work roll face and display the results in the TFT color monitor of notebook. Portable Roll Scanner is useful at mill-side and roll grinding shop.

  • PDF

A Prediction Study on the Roll Lock-in Phenomena of Freely Spinning Tailfins (자유회전 테일핀의 Roll Lock-in 현상 예측 연구)

  • Yang, Young-Rok;Cho, Tae-Hwan;Myong, Rho-Shin
    • Journal of the Korean Society for Aeronautical & Space Sciences
    • /
    • v.38 no.9
    • /
    • pp.849-855
    • /
    • 2010
  • This paper investigated the roll lock-in phenomena of a canard-controlled missile with freely spinning tailfins by applying Falanga's roll-rate equation. To confirm and validate the accuracy of the results of the roll-rate and roll lock-in prediction for freely spinning tailfins, the results were compared with Blair's wind tunnel test data. For calculation of the roll-rate of freely spinning tailfins, rolling moment coefficients of the tailfins were obtained from the wind tunnel test data and roll-damping coefficients were calculated by missile DATCOM. The roll-rate and roll lock-in of the freely spinning tailfins were calculated by applying these values to the roll-rate equation for freely spinning tailfins. The calculation results showed good agreement with the wind tunnel test data, and the roll lock-in could be anticipated as well.

A Study on MBES Error Data Removing using Motion Sensor (Motion Sensor를 이용한 MBES 오측자료 제거 연구)

  • Kang, Moon-Kwon;Choi, Yun-Soo;Chang, Min-Chol;Yoon, Ha-Su
    • Journal of the Korean Society of Surveying, Geodesy, Photogrammetry and Cartography
    • /
    • v.28 no.1
    • /
    • pp.39-46
    • /
    • 2010
  • Sounding data is the essential source for the safety of ships navigation system, and fundamental to the reasonable usage and maintenance of the ocean as well. As IT tech, positioning equipment such as GPS and INS, echo sounder are developed, recently, the precise submarine topography database bas been built by Multi-Beam Echo Sounder. However, MBES data includes some inevitable error caused by several factor, and some data have errors where the terrain is wobble. The error, which causes the $moir\acute{e}$ pattern error is the main factor hindering the accuracy of MBES data results, and therefore it is necessary to figure out the main cause of the error for the improvement of the accuracy by removing error data. On this research, the main cause of the error data is studied by analyzing motion sensor value of data including the $moir\acute{e}$ pattern error. Thus, as the result of examination, it turns out that the $moir\acute{e}$ pattern error is related to the standard deviation of Roll, and error data values are results of the non-correspondence between Swath data and Roll values caused by the drastic change of Roll values. Accordingly, the error data is removed by comparing between the gradient of Swath data and Roll values. Finally, as the result of removing error data, it is expected to be able to estimate the quality of MBES using the standard deviation of Motion sensor's Roll value, and calculate the additive error factor, which minimize non-corresponding data, and also this research must be contributed to improve the accuracy of sounding for small vessels with lots of motion in the bad circumstance for navigation.

A study on the change of die roll size by the shape of die chamfer in fine blanking die (Fine blanking 금형의 die chamfer 형상에 따른 die roll 변화 연구)

  • Kim, Jong-Deok;Kim, Heung-Kyu
    • Proceedings of the KAIS Fall Conference
    • /
    • 2010.11b
    • /
    • pp.937-940
    • /
    • 2010
  • 본 연구는 fine blanking 프레스로부터 기능면으로 사용되는 100% clean cut 전단면을 얻는 fine blanking 공정에서 die roll을 최소화하기 위한 목적으로 성형 해석 및 실험적 방법을 통해 die chamfer 형상에 따라 성형되는 제품의 die roll size 변화를 검토한 것이다. fine blanking 과정을 묘사하기 위하여 deform 2D를 이용하여 성형 해석을 수행하여 die roll size를 예측하였으며, 실제 die chamfer가 다른 die insert를 제작하여 fine blanking 실험을 실시하여 die chamfer 형상에 따른 die roll size에 대한 해석 data와 실험 data를 비교 분석하여 die roll 길이 방향 size의 경향을 파악할 수 있었다. 이 연구 결과는 fine blanking 판재 성형에서 die roll을 최소화하기 위한 die chamfer 설계에 유용하게 적용될 것으로 판단된다.

  • PDF

Analysis of the Rolling Contact Fatigue for Work Roll in Finishing Mill of Hot Strip Rolling (열간 연속판재 압연기의 작업롤 전동피로해석)

  • 배원병;박해두;송길호
    • Transactions of the Korean Society of Mechanical Engineers
    • /
    • v.19 no.1
    • /
    • pp.292-300
    • /
    • 1995
  • According to the number of cold-rolled coils, the amount of roll wear and thermal expansion, and roll gap profile were calculated, by using the actual data from the finishing mill. Also, based on those data, the calculations of the deflection, the flattening, and the contact pressure of vwork rolls and backup rolls were made respectively. Specially, in the calculation of contact pressure, the numerical results were obtained not only during the normal rolling, but also during the abnormal rolling, by modeling mathematically the dynamic impact force which occurs when the head section of the strip is threading through rolls. With those results the growth of the fatigue region and the fatigue damage of rolls were predicted. Also the optimum roll-grinding depth was determined to maximize the roll life.

Comparison of CNN and GAN-based Deep Learning Models for Ground Roll Suppression (그라운드-롤 제거를 위한 CNN과 GAN 기반 딥러닝 모델 비교 분석)

  • Sangin Cho;Sukjoon Pyun
    • Geophysics and Geophysical Exploration
    • /
    • v.26 no.2
    • /
    • pp.37-51
    • /
    • 2023
  • The ground roll is the most common coherent noise in land seismic data and has an amplitude much larger than the reflection event we usually want to obtain. Therefore, ground roll suppression is a crucial step in seismic data processing. Several techniques, such as f-k filtering and curvelet transform, have been developed to suppress the ground roll. However, the existing methods still require improvements in suppression performance and efficiency. Various studies on the suppression of ground roll in seismic data have recently been conducted using deep learning methods developed for image processing. In this paper, we introduce three models (DnCNN (De-noiseCNN), pix2pix, and CycleGAN), based on convolutional neural network (CNN) or conditional generative adversarial network (cGAN), for ground roll suppression and explain them in detail through numerical examples. Common shot gathers from the same field were divided into training and test datasets to compare the algorithms. We trained the models using the training data and evaluated their performances using the test data. When training these models with field data, ground roll removed data are required; therefore, the ground roll is suppressed by f-k filtering and used as the ground-truth data. To evaluate the performance of the deep learning models and compare the training results, we utilized quantitative indicators such as the correlation coefficient and structural similarity index measure (SSIM) based on the similarity to the ground-truth data. The DnCNN model exhibited the best performance, and we confirmed that other models could also be applied to suppress the ground roll.

Improvement of Recognition of Register Errors and Register Control in Roll-to-roll Printing Equipment by Data Compensation (데이터 보상을 통한 롤투롤 인쇄 장비의 레지스터 오차 인식 개선 및 제어)

  • Jeon, Sung Woong;Park, Jong-Chan;Nam, Ki-Sang;Kim, Cheol;Kim, Dong Soo;Kim, Chung Hwan
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.31 no.11
    • /
    • pp.987-992
    • /
    • 2014
  • Register control of roll-to-roll printing system for printed electronics requires accurate measurement of register errors. The register marks used for the recognition of patterns position between layers have inherently defects due to low printability of register marks themselves, which brings out inaccurate register accuracy and consequently low performance of printed electronics devices. In this study, the compensation methods for the unrecognized or missing register data are proposed to improve the recognition and consequently the control performance of register accuracy in roll-to-roll printing equipment. The compensation methods using the prior data and the linear interpolation are proposed and compared with the case without compensation for the simulation as well as experiment. Only the linear interpolation method could successfully compensate the missing data and consequently improve the register control performance. We should apply the compensation process of the register errors to improve the register control accuracy in the roll-to-roll printing equipment.

Design of Roll Forming Machine for Fail Safe Chord Forming Process (페일 세이프 코드의 성형가공 롤 포밍 머신의 설계)

  • Jung, Won-Jae;Park, Min-Hyeok;Choi, Jin-Kyu;Nam, Kwang-Sik;Shang, Zhao;Lee, Jae-Hyung;Lee, Seok-Soon
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.13 no.4
    • /
    • pp.44-49
    • /
    • 2014
  • Roll forming technology has a problem in that it depends only on experience without accurate data in the actual field. To solve this problem, it is necessary to procure accurate data during the roll forming process. To this end, we determined the operating force and the material thickness by implementing several changes to those variables during an experiment. This study compares the FEA results and experimental results. Experimental results were used for the basic data of the design. The FEA results show that the roll forming machine is operating accurately and safely. And, a comparison of the results shows that the design of the automatic roll forming machine is operating in the right way. This design of an automatic roll forming machine will be helpful for many areas of the industry.

Smart Roll Forming Based on Real-Time Process Data (실시간 공정데이터 기반의 스마트 롤포밍에 관한 연구)

  • Son, Jae-Hwan;Cho, Dong-Hyun;Kim, Chul-Hong
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.17 no.5
    • /
    • pp.45-51
    • /
    • 2018
  • Roll forming refers to the production of long plate-molded products, such as panels, pipes, tubes, channels, and frames, by continuously causing the bending deformation to thin plates using rotating rolls. As the roll forming method has advantages in terms of mass production because of its excellent productivity, the size of the roll forming industry has been continuously increasing and the roll forming method is increasingly being used in diverse industrial fields as a very important processing method. Furthermore, as the roll forming method mainly depends on the continuous bending deformation of the plate materials, the time and the cost of the heterogeneous materials developed in the process are relatively large when considered from the viewpoint of plastic working because many processes are continuously implemented. The existing studies on roll forming manufacturing have reported the loss of large amounts of time and materials when the raw materials or product types were changed; further, they have stated that the use of this method can hardly guarantee the uniformity of the formed shapes and the consistency in terms of size and cannot detect all the defects occurring during the mass production and related to the dimensions. Therefore, in this research, a real-time process data-based smart roll forming method that can be applied to multiple products was studied. As a result, a roll forming system was implemented that remembers and automatically sets the changes in the finely adjusted values of the supplied quantities of individual heterogeneous materials so that the equipment setting changing time for heterogeneous material replacements or changes in the products being produced can be shortened. It also secures the uniformity of the products so that more competitive and precise slide-rail products can be mass-produced with improvements in the quality, price, and productivity of the products.

Optimum Shape Design Techniques on Direct Roller of Molten Metal Considering Thickness Control of Width Direction (폭방향 두께제어를 고려한 용탕직접 압연로울의 최적형상 설계기법)

  • Kang, C.G.;Kim, Y.D.;Jung, Y.J.
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.14 no.12
    • /
    • pp.73-85
    • /
    • 1997
  • The rolling force and roll deformation behavior in the twin roll type strip continuous casting process has been computed to estimate the thermal charcteristics of a caster roll. To calculation of rolling force, the relationship between flow stress and strain for a roll material and casting alloy are assumed as a function of strain-rate and temperature because mechanical properties of a casting materials depends on tempera- ture. The three dimensional thermal dlastic-plastic analysis of a cooling roll has also been carried out to obtain a roll stress and plastic strain distributions with the commercial finite element analysis package of ANSYS. Temperature fields data of caster roll which are provided by authors were used to estimated of roll deformation. Roll life considering thermal cycle is calculated by using thermal elastic-plastic analysis results. Roll life is proposed as a terms of a roll revolution in the caster roll with and without fine failure model on the roll surface. To obtain of plastic strain distributions of caster roll, thermomechan- ical properties of roll sleeve with a copper alloy is obtained by uniaxial tensile test for variation of temperature.

  • PDF