• 제목/요약/키워드: Roll Stress

검색결과 149건 처리시간 0.026초

자동차 서스팬션의 설계를 위한 CAE 기법 개발 -롤안정바 모델링 및 댐퍼 설계- (Development of a CAE Technique for Vehicle Suspension Design -Roll Stabilizer Bar Modelling and Damper Design-)

  • 김광석;길혁문;유완석
    • 한국정밀공학회지
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    • 제15권1호
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    • pp.160-168
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    • 1998
  • In this paper. the Joint reaction forces in the suspension system of a passenger car are determined to calculate the deflections and stresses in the damper strut. A mathematical model of the Roll Stabilizer Bar(RSB) is developed to include the RSB forces in the dynamics analysis. Using these RSB forces, the variations of the damper forces and spring forces due to the wheel strokes are determined in a McPherson strut suspension. The graphs of shear force diagram, bending moment diagram, bending stress and deflections are drawn by the calculated joint reaction forces.

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선재압연공정의 소재 자유표면 형상예측 (Prediction of Stress Free Surface Profile of Wrokpiece in Rod Rolling Process)

  • 이영석;김영호;진영은
    • 한국정밀공학회지
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    • 제17권9호
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    • pp.174-180
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    • 2000
  • A reliable analytic model that determines the cross sectional shape of a workpiece(material) in round-oval(or oval-round) pass sequence has been developed. the cross sectional shape of an outgoing workpiece is predicted by using the linear interpolation of the radius of curvature of an incoming workpiece and that of roll groove to the roll axis direction. The requirements we placed on the choice of the weighting function were to ensure boundary conditions specified. The validity of the analytic model has been examined by hot rod rolling experiment with the roll gap and specimen size changed. The cross sectional shape and area of a workpiece predicted by the proposed analytic model were good agreement with those obtained experimentally. It was found that the analytic model has not only simplicity and accuracy for practical usage but also save a large amount of computational time compared with finite element method.

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판재 특성에 따른 롤 성형 해석시 스프링백 연구 (A Study on the Springback of Sheet Characteristics for Roll forming Analsys)

  • 정진호;이영선;권용남;이정환;손성만;이문용
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 추계학술대회 논문집
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    • pp.300-301
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    • 2007
  • In this study, it is investigated that sheet characteristics of high strength steel sheets and effect of springback. High strength steel sheets has got attention in automobile industry of high strength and high formability. Springback is a common phenomenon in sheet metal forming, caused by the elastic recovery of the internal stresses after removal of the tooling. However, the information in deformation behavior of high strength steel sheets, including bending and sheet characteristics and springback, is not enough until now. In this research, the V-bending experiment and analysis have been done to obtain the information of springback of high strength steel sheets. Tensile test for high strength steel sheets was done to got tensile properties of elastic modulus and flow stress of the material. It analyzed springback according to the sheet characteristics with using roll-forming model. FE-Simulation used DEFORM-$3D^{TM}$.

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3층 Cu/Al/Cu 클래드재의 열처리온도에 따른 변형 및 파단거동 (Effect of Heat Treatment on the Deformation and Fracture Behaviors of 3-ply Cu/Al/Cu Clad Metal)

  • 김인규;하종수;홍순익
    • 대한금속재료학회지
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    • 제50권12호
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    • pp.939-948
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    • 2012
  • A 3-ply clad metal consisting of aluminum and copper was fabricated by roll bonding process and the microstructures and mechanical properties of the roll-bonded and post-roll-bonding heat treated Cu/Al/Cu clad metal were investigated. A brittle interfacial reaction layer formed at the Cu/Al interfaces at and above $400^{\circ}C$. The thickness of the reaction layer increased from $12{\mu}m$ at $400^{\circ}C$ to $28{\mu}m$ at $500^{\circ}C$. The stress-strain curves demonstrated that the strength decreased and the ductility increased with heat treatment up to $400^{\circ}C$. The clad metal heat treated at $300^{\circ}C$ with no indication of a reaction layer exhibited an excellent combination of the strength and ductility and no delamination of layers up to final fracture in the tensile testing. Above $400^{\circ}C$, the ductility decreased rasxpidly with little change of strength, reflecting the brittle nature of the intermetallic interlayers. In Cu/Al/Cu clad heat treated above $400^{\circ}C$, periodic parallel cracks perpendicular to the stress axis were observed at the interfacial reaction layer. In-situ optical microscopic observation revealed that cracks were formed in the Cu layer due to the strain concentration in the vicinity of horizontal cracks in the intermetallic layer, promoting the premature fracture of Cu layer. Vertical cracks parallel to the stress axis were also formed at 15% strain at $500^{\circ}C$, leading to the delamination of the Cu and Al layers.

아로마 롤온 흡입법이 경로당 이용 노인의 스트레스, 통증, 우울 및 혈압에 미치는 효과 (Effects of the Aroma Roll-on Inhalation Method on Stress, Pain, Depression and Blood Pressure in the Elderly in a Senior Citizen Clubs )

  • 한은경;조수아;박가을;김지은;이수연;최은경;채연주;오은빈;김조현;이하영;양지우;정영주;박수아;권진아;김민정;최은서;양주언;조가은;양지우
    • 한국응용과학기술학회지
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    • 제40권1호
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    • pp.13-23
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    • 2023
  • 본 연구는 아로마 롤온 흡입법이 경로당 이용 노인의 스트레스, 통증, 우울 및 혈압에 미치는 효과를 확인하기 위한 원시실험연구이다. 대상자는 경기도 S시에 위치한 경로당 2곳에 등록된 노인 가운데 선정기준에 부합한 33명이 참여하였으며 자료수집 기간은 2022년 11월 14일부터 2022년 12월 19일까지 시행하였다. 아로마 롤온 흡입 전후에 경로당에 직접 방문하여 혈압 측정 후 자가설문으로 구성된 스트레스, 통증, 우울을 조사하였다. 실험군에게 적용한 에센셜 오일은 마조람, 제라늄, 페페민트, 오렌지 스위트를 캐리어 오일인 호호바오일에 희석한 것으로 하였다. 중재는 4주 동안 1일 3회 시행하였다. 연구결과, 아로마 롤온 흡입법은 대상자의 스트레스(t=2.63, p=.013), 통증(t=2.46, p=.019), 수축기 혈압(t=3.01, p=.005)에서 통계적으로 유의한 차이가 있었다. 따라서 아로마 롤온 흡입법은 경로당 이용 노인의 스트레스 감소 및 통증 완화, 혈압 관리에 유용한 간호중재로 활용가능할 것으로 기대된다.

Sintering of the Crankshaft Position Sensor Wheel

  • Park, J.K.;Park, H.S.;Park, J.S.;Song, K.W.
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.401-402
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    • 2006
  • All-surface, all-tooth machining and roll forming of cast iron have been used to manufacture the crankshaft position sensor wheel (CPSW). However, these methods pose many problems such as difficult processing, high material cost, and low tooth precision. Thus, we developed a sintered CPSW with an improved detection ability in order to resolve the problems related with the previous methods of manufacturing CPSW by simplifying the process flow and improving tooth precision. The sintering process is introduced in this study. We conducted an experiment to compare the sintered and roll formed products and analyzed the results to evaluate the reliability of the sintering process. Furthermore, we compared and analyzed stress and displacement in the sintered and roll formed products through the "Finite Element Method(FEM)". According to the experimental and FEM results, the sintered product showed satisfactory mechanical properties. It was less expensive to process and lighter and showed better quality than the roll formed product. The results of this study could be applied to design an optimum CPSW using the sintering process.

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유한요소법을 사용한 6 mm 후판의 비대칭 롤포밍 성형변형특성에 관한 연구 (A Study on the Roll Forming Characteristics of an Asymmetric Roller with a 6 mm Steel Plate using the Finite Element Method)

  • 김성수;이경환;정한식;김동욱;이재현;최희규
    • 대한금속재료학회지
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    • 제47권8호
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    • pp.494-499
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    • 2009
  • As a novel method to produce a steel beam with 6mm thickness for buildings, a continuous roll forming process is reported. The roll shape is asymmetric and consists of 6 pairs of rollers to bend the steel plate from $0^{\circ}$ to $90^{\circ}$. Results obtained upon application of the roll forming process showed that the angle of the section plate is $90^{\circ}$. However, defects such as bowing and camber as high as 3.2 [$^{\circ}/m$] were observed. A FEM (Finite Element Method) analysis was applied to investigate the causes of the results for the region between rollers no. 5 and no. 6. The results of a FEM simulation of deformation and stress showed that there are some strong peak stresses on the upper surface and bottom surface of the material. The positions of the peak stresses did not show a correspondence between the upper and bottom surfaces. Thus, the defects in the process of roll forming with a 6 mm thick steel plate occur by the unbalanced stresses between the upper surface and bottom surface of the material in this study.

아로마 롤온흡입법이 간호대학생의 생활 스트레스, 타액 코티졸 및 피로에 미치는 효과 (Effects of the Aroma Inhalation Method with a Roll-on on Life Stress, Salivary Cortisol and Fatigue in Nursing Student)

  • 김인숙;강승주;김자옥
    • 한국산학기술학회논문지
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    • 제15권12호
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    • pp.7214-7223
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    • 2014
  • 본 연구는 국가고시를 준비하는 간호대학생을 대상으로 아로마 롤온흡입법을 이용하여 간호대학생의 생활스트레스, 타액 코티졸 및 피로에 미치는 효과를 규명하기 위한 비동등성 대조군 전후설계 유사 실험연구이다. 대상자는 N시와 G시 지역시 일개 간호대학생으로 대상자 선정기준에 적합한 실험군 21명, 대조군 25명으로 총46명이었으며 연구기간은 2011년 10월 10일부터 11월 21일 까지 시행하였다. 아로마 롤온흡입법을 검정하기 위해 실험군과 대조군의 사전 사후 생활 스트레스, 타액 코티졸 및 피로를 측정하였다. 수집된 자료는 SPSS18.0을 사용하여 실험군과 대조군의 동질성 검정은 Chi-square test, Fisher's exact test, Independent t-test를 이용하여 분석하였다. 연구의 결과는 다음과 같다. 제 1가설 : "아로마 롤온흡입법을 받은 실험군은 받지 않은 대조군에 비해 생활 스트레스가 감소할 것이다."는 기각되었다. 제 2가설 : "아로마 롤온흡입법을 받은 실험군은 받지 않은 대조군에 비해 타액 코티졸이 감소 할 것이다."는 기각되었다. 제 3가설 : "아로마 롤온흡입법은 받은 실험군은 받지 않은 대조군에 비해 피로는 감소 할 것이다."는 지지되었다. 이상의 연구 결과를 통해 아로마 롤온흡입법이 간호사 국가고시를 앞둔 간호대학생의 피로에 효과가 있었다. 또한 간호대학생을 위한 생활 스트레스를 감소시킬 수 있는 간호 중재 연구가 필요하다고 사료된다.

후판 파이프 제작시 잔류응력 (Residual stress analysis of thick plate pipe)

  • 최광;임성우
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2004년도 추계학술발표대회 개요집
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    • pp.150-152
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    • 2004
  • This study was aimed at evaluation of residual stress of steel pipe structures. The production process of pipes was complex (at first bending was done by roll forming or press forming and welding was final process of making of steel pipes). So there could be effected high residual stresses in steel pipes. In order to evaluate the changes of residual stress the locations of measurement were selected carefully. Measurements of residual stress were done for various kinds of pipes (shapes in circular and square). For the evaluation of residual stress, hole-drilling method (ASTM E837 was applied. The results showed that along the weld Eine high tensile stress were measured as effected, and high tensile stresses were measured where large plastic deformation developed. Through these efforts, experimental results could be more effectively assisted by numerical method.

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두롤 교정기의 롤 갭 변화에 따른 봉강의 잔류응력과 소성변형에 관한 연구 (A Study of Residual Stress and Plastic Deformation of a Bar with Gap Size Changes Between Rolls in a Two Cross-Roll Straightener)

  • 조현수;함주희;이영호
    • 대한기계학회논문집A
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    • 제36권4호
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    • pp.355-360
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    • 2012
  • 마봉강(CD bar)은 표면조도, 치수 정밀도 그리고 진직도 등에서 우수한 특성을 가진다. 그러한 특성들로 인해 자동차 및 가전 제품의 부품으로 산업현장에서 다양하게 사용되고 있다. 산업계에서 다양하게 사용되는 마봉강 제품은 두롤 교정기를 통해 만들어지고 있으며 본 논문에서는 마봉강을 생산하는 핵심공정인 두롤 교정기 연구를 통해 롤 갭에 따른 영향을 살펴 보았다. 두롤 사이의 간격인 롤 갭의 변화는 봉강의 잔류응력과 소성변형에 많은 영향을 주는 것을 실험적으로 확인하였다. 이를 확인하기 위해 2 롤 교정 전 공정인 인발공정에서 다이 통과 후 선경 변화와 봉강 내 잔류응력분포에 대해 유한요소 시뮬레이션을 수행하였다. 두롤 교정후 잔류응력과 선경의 변화를 확인하기 위해 실험을 수행하였으며, 여기서 X 선 회절기를 이용하여 축방향 및 원주방향에서의 표면 잔류응력을 실험적으로 측정하였다.