• Title/Summary/Keyword: Roll Gap

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Prediction of Ski-Effect in Plate Rolling Process using Neural Network Algorithm (후판 압연에서 신경망 알고리즘을 이용한 스키 예측)

  • Park, J.S.;Na, D.H.;Jung, S.H.;Hur, S.M.;Choi, H.J.;Lee, Y.S.
    • Transactions of Materials Processing
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    • v.22 no.5
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    • pp.250-257
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    • 2013
  • A series of finite element analyses of the rolling process were performed and a neural network algorithm was employed to calculate the amount of ski-effect for an arbitrary thickness of incoming material in the roll gap. Pilot hot plate rolling tests were also conducted to verify the usefulness of the finite element analyzes conducted in this study. In these experiments, plates with thicknesses varying from 25 to 65 mm were tested. In addition, a number of rolling reductions of up to 31% were examined. Finally, a number of circumferential upper and lower rolls were investigated. Experimental validations demonstrated that the neural network algorithm predicted the proper amount of ski when rolling conditions(material thickness, reduction ratio, roll velocity differential) changed arbitrarily.

A Stud on the Fabrication and Characteristics of Al-Sn Alloy Strips by Twin-Roll Process (쌍롤법에 의한 Al-Sn합금 Strip의 제조 및 특성에 관한 연구)

  • Lee, Jeong-Keun;Joo, Dae-Heon;Kim, Myung-Ho
    • Journal of Korea Foundry Society
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    • v.22 no.4
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    • pp.174-183
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    • 2002
  • Twin-roll process is a relatively new continuous casting process which can produce high-quality strip products directly, and solidification rate can reach $10^3$ to $10^4$ K/s, leading to fine and uniform microstructures with enhanced mechanical properties. The strip casting condition for producing fine Al-Sn alloy strip was obtained experimentally, and defects appearing on the strip was examined. Crack formation and surface quality of the strip was found to depend mainly on process parameters such as melt temperature, roller gap and rolling speed. Sn structure of network type was observed in Al-20Sn and Al-40Sn alloy strips, and cell spacing of Al-40Sn alloy was smaller than that of Al-20Sn. Banding strength of the heat treated specimens increased with increasing of soaking time and temperature, and bonding strength of Al-20Sn alloy was more superior than that of Al-40Sn alloy. However wear resistance of Al-40Sn alloy contained large amount of soft Sn which possess good anti-friction characteristics was superior than that of Al-20Sn alloy.

A Study on the Characteristics of the interface in Tube / Tubesheet of the Nuclear Steam Generator by Explosive Bonding (폭발접합된 원자력 증기발생기 튜브/튜브시트 계면 특성에 관한 연구)

  • 이병일;공창식;심상한;강정윤;이상래
    • Explosives and Blasting
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    • v.17 no.4
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    • pp.32-50
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    • 1999
  • This study deals with interface charactristics of tube and tubesheet of the nuclear steam generator by the explosive expansion in order to take advantage of optimum expansion ratio, pull-out strength and leakage tightness and improvement of the resisitance on the stress corrosion cracking for low residual stress. The paper also show the relationship between roll, hydraulic and explosive expansion. The results obtain are as follows (1) Because of the explosive bonding is to use the high speed pressure and energy by the explosive, workability is good, bonding region is homogenous (2) Expansion ratio is 2.7%, Pull-out strength 850kg, Leakage strength $500kg/cm^2$. Clearance gap is 10~30mm in case of explosive expansion and interface structure of the tube and tubesheet is optimum condition. (3) As the transition region of the explosive expansion is inactive, the resistance of the stress corrosion cracking is increases 30~40% compare to the roll and hydraulic expansion.

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Orientation Tracking Method based on Angular Displacement for Wireless Capsule Endoscope (각변위 방식을 이용한 캡슐의 오리엔테이션 측정 방법)

  • Yoo, Young-Sun;Kim, Myung-Yu;You, Young-Gap
    • The Journal of the Korea Contents Association
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    • v.8 no.2
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    • pp.27-32
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    • 2008
  • In this paper, we propose an orientation tracking method and a digestion path model based on angular displacement. The proposed method expresses a capsule's orientation as 3-dimension vectors and its rotation angle. Errors in roll, pitch, and yaw representing capsule's orientation information is down to $1.6^{\circ}$. Using the proposed method we can measure a roll which is not Possible to be measured using the magnetic field method. We reduce algorithm complexity lower than a previous methods based on Euler angle.

Agricultural tractor roll over protective structure (ROPS) test using simplified ROPS model

  • Ryu-Gap Lim;Young-Sun Kang;Dae-Hyun Lee;Wan-Soo Kim;Jun-Ho Lee;Yong-Joo Kim
    • Korean Journal of Agricultural Science
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    • v.49 no.4
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    • pp.771-783
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    • 2022
  • In this study, the feasibility of alternative tractor Roll Over Protective Structure (ROPS) designed to evaluate conditions required for testing was confirmed. In accordance with Organization for Economic Cooperation and Development (OECD) code 4, the required load energy of the tractor ROPS was determined. First, the tractor ROPS test was performed and a repeated test was performed using a simplified ROPS as an alternative tractor ROPS. The test procedure is first rearward, second lateral, and last forward based on ROPS. The load test device consists of a load cell that measures force and a LVDT that measures deformation. Precision was confirmed by calculating the relative standard deviation of the simplified ROPS repeated test. Accuracy was analyzed by calculating the mean relative error between the mean measured values in the simplified ROPS test and the tractor ROPS test. As a result, the relative standard deviation was less than 2.5% for force and 3.3% for maximum deformation overall, showed the highest precision in lateral load. The mean relative error value for force measured at the lateral load of simplified ROPS was 0.5%, showing the highest accuracy. In the front load test, the mean relative error of maximum deformation was 20.5%, showing the lowest accuracy. The mean relative error (MRE) was high in the forward load test was because of structural factors of the ROPS. The simplified ROPS model is expected to save money and time spent preparing tractors.

Pre-treatment Condition for Inhibiting of Germination in Cotton Seeds (면실 종자의 발아억제를 위한 전처리 조건 연구)

  • Kim, Jae Yoon;Kwon, Hyeok;Lee, Yong Ho;Hong, Sun Hee;Son, Yong Suk;Kim, Wook
    • KOREAN JOURNAL OF CROP SCIENCE
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    • v.58 no.1
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    • pp.67-70
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    • 2013
  • This research study was to develop methods for inhibiting the germination of cotton seeds. Germination rates after heating treatment at $80^{\circ}C$ with 10, 20, 30, 40 min. were 9.3, 9.3, 5.3 and 1.3 percentage, respectively. Heat treatment over $85^{\circ}C$ with 10 min. caused no germination of cotton seeds. Germination was significantly reduced with gamma rays treatment more than 10,000 gy, while the treatment within 2,000-8,000 gy induced less effects. Microwave processing for 30 seconds and 60 seconds inhibit the germination of cotton seed under 8 and 0%, respectively. As a physical treatment, rollmill milling with 1.5, 2, 2.5 mm gap inhibited any germination of cotton seeds. The optimum gap of roll-mill for processing physical cracking was below 51% of the thickness of seed.

Prediction of Defect Formation in Ring Rolling by the Three-Dimensional Rigid-Plastic Finite Element Method (3차원 강소성 유한요소법을 이용한 환상압연공정중 형상결함의 예측)

  • Moon Ho Keun;Chung Jae Hun;Park Chang Nam;Joun Man Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.10
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    • pp.1492-1499
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    • 2004
  • In this paper, defect formation in ring rolling is revealed by computer simulation of ring rolling processes. The rigid-plastic finite element method is employed for this study. An analysis model having relatively fine mesh system near the roll gap is used for reducing the computational time and a scheme of minimizing the volume change is applied. The formation of the central cavity formation defect in ring rolling of a taper roller bearing outer race and the polygonal shape defect in ring rolling of a ball bearing outer race has been simulated. It has been seen that the results are qualitatively good with actual phenomena.

A Real-time Distributed AGC System for a Hot Strip Mill (실시간 분산 열연 두께제어 시스템의 설계 및 현장적용)

  • Lee, Ho-Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.23 no.6 s.165
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    • pp.922-930
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    • 1999
  • This paper describes a new 14-CPU real-time distributed automatic gauge control (AGC) system for POSCO's No. 2 Hot Strip Mill at Pohang Works. The new AGC system has adopted gaugemeter AGC, Monitor AGC, and roll gap disturbance compensators. The computer system for the new AGC system has been developed based on VMEbus computer systems and a commercial real-time operating system. A VMEbus computer system is also used for the position servo control of hydraulic cylinders. All the application programs and input/output signals have been reasonably distributed over the control computer systems for the maximum reliability and effectiveness of the system. The new AGC system has been successfully used for the No. 2 Hot Strip Mill.

Development of a Finishing-Mill Set Up Program for Calculating Pass Schedule In Mini Process (미니밀 마무리압연기의 Pass Schedule 설정 프로그램 개발)

  • 이호국;박해두;최갑춘
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1996.03a
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    • pp.101-109
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    • 1996
  • Mini-mill process which is one of the new steel -marking technologies to be able to produce the hot rolled coils by thin slab caster of ISP(In-Line Strip Production) type, will be completed in the Kwangyang Steel Works of POSCO in August, 1996, SEt-Up Model of finishing mill which consists of 5 stands is the most basic and essential in mini-mill plant. Therefore, the simulation program of Finishing-mill Set-Up model were developed in this research , using new temeprature prediction model, roll gap model and rolling physical model. Using the developed FSU program , pass schedules to produce the strips with target strip thickness of 1.8mm, 2.0mm, 2.3mm, 2.7mm an d3.0mm were also determined respectively.

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Development of Tension Leveller Condition Monitoring and Diagnosis System (TENSION LEVELLER 상태감시 및 진단시스템 개발)

  • 신남호;김수광;최석욱
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.350-354
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    • 1995
  • The Tension Leveller of Cold Rolling Mill In POSCO performs levelling the strip in high speed line. But minor variations in operating condition of driving machines such as motor, gear box, and support bearings, a small gap-variation of supporter and strip slip by poor roll revolutions can cause serious problems in the quality of strip. In this study, firstly, A condition monitoring standard for each sensor is made through with the detail analysis of vibration and strip slip. Secondly, An automatic monitoring and diagnosing system was developed to monitor the condition of Tension Leveller, and diagnose the cause of abnormal condition. Finally, A diagnosing algorithm for abnormal condition and man-machine interface (MMI) for easy operation are developed.

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