• Title/Summary/Keyword: Roll Force

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A Study on the Characteristics of Domestic Vehicle on the Roof Crush Test Considering the Enhanced Safety Standard, FMVSS 216 (북미 법규 강화를 고려한 국내 자동차의 천정강도 시험특성에 관한 연구)

  • Kim, Eun-Hee;Lee, Jae-Kwang;Lee, Moon-Gu;Hong, Min-Sung
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.18 no.4
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    • pp.348-354
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    • 2009
  • In order to reduce the risk of roll over crash, one of the greatest risk events, National Highway Traffic Safety Administration(NHTSA) issued Notice of Proposed Rulemaking(NPRM) enhancing the safety standard on roof crush resistance, FMVSS No. 216 and changing some part of the test procedure. According to this NPRM, the boundary Gross Vehicle Weight Rating(GVWR) of the vehicles applied by this standard is extended from 2,722kg(6000 lb) to 4,536 kg(10000 lb) and the applied test force is increased from 1.5 times to 2.5 times of Unloaded Vehicle Weight (UVW). Also the current limit on the amount of roof crush, 127mm(5 inch), is replaced with a new requirement of maintaining enough headroom without touching the head of a seated 50% male dummy. In this paper, we carried out the rollover crash test on some domestic cars and investigated their safety due to the KMVSS No. 92 and the enhanced safety standard, FMVSS No. 216, respectively. The result shows that most of them can satisfy the new standards but further tests will be necessary, especially for heavier cars.

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Design and Control of a Quad-Rotor (쿼드로터 비행체의 설계 및 제어)

  • Shim, Sanghyun;Kim, Ji-Chul;Yang, Sungwook;Cheon, Dong-Ik;Lee, Sangchul;Oh, Hwa-Suk;Kang, Min-Young;Keum, Dong-Kyo
    • Journal of Aerospace System Engineering
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    • v.3 no.1
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    • pp.36-41
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    • 2009
  • Quad-rotor is one kind of a rotorcraft in Unmanned Aerial Vehicle (UAV), which consists of four rotors in total and fixed-pitch blades located at the four corners. This vehicle is emerging as popular platform for UAV research due to the simplicity of its construction, the ability of hovering and the vertical take-off and landing (VTOL) capability, etc. Because of those specific capabilities, this vehicle can be applied to many fields: search and rescue, mobile sensor networks, fire observation, etc. However a quad-rotor is much affected by the disturbance due to the characteristics of structure. So this vehicle needs attitude control for stabilizing. In this paper, we design the control law for automatic stabilization. The PID controller is used to control a brushless DC motor. And an accelerometer is used to measure the roll and pitch angles of a quad-rotor.

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Optimization of the Tube Bending Process of Taguchi's Orthogonal Matrix (다구찌 직교배열을 이용한 트레일링 암 튜브 벤딩 공정 변수 최적화)

  • Yin, Z.H.;Chae, M.S.;Moon, K.J.;Kim, Y.S.
    • Transactions of Materials Processing
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    • v.18 no.1
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    • pp.67-72
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    • 2009
  • This paper covers finite element simulations to evaluate tube bending process of auto chassis component i.e. trailing-arm product. The rear of the auto chassis structure is primarily composed of CTBA and trailing-arm. When a car rolls into a corner, the trailing arm reacts to roll in the same degree as the car body. During the bending process of trailing arm the tube undergoes significant deformation. Thus forming defects such as excessive thinning and flattening of the tube will be formed in the outside of the tube. In this paper, we analyzed the effect of process parameters in rotary draw bending process and searched the optimized combination of process parameters using orthogonal arrays method to minimize the forming defects. In this process we analyzed several parameters which are displacement of pressure die, boosting force, initial position of mandrel bar, dimensions of mandrel in regarding to the thinning and flattening of the tube.

A Study on the Field Test Characteristics of Semi-Active Suspension System with Continuous Damping Control Damper (감쇠력 가변댐퍼를 이용한 반능동 현가장치의 실차실험 특성에 관한 연구)

  • Lee, K.H.;Lee, C.T.;Jeong, H.S.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.7 no.4
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    • pp.32-38
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    • 2010
  • A semi-active suspension is an automotive technology that controls the vertical movement of the vehicle while the car is driving. The system therefore virtually eliminates body roll and pitch variation in many driving situations including cornering, accelerating, and braking. This technology allows car manufacturers to achieve a higher degree of both ride quality and car handling by keeping the tires perpendicular to the road in corners, allowing for much higher levels of grip and control. An onboard computer detects body movement from sensors located throughout the vehicle and, using data calculated by opportune control techniques, controls the action of the suspension. Semi-active systems can change the viscous damping coefficient of the shock absorber, and do not add energy to the suspension system. Though limited in their intervention (for example, the control force can never have different direction than that of the current speed of the suspension), semi-active suspensions are less expensive to design and consume far less energy. In recent time, the research in semi-active suspensions has continued to advance with respect to their capabilities, narrowing the gap between semi-active and fully active suspension systems. In this paper we are studied the characteristics of vehicle movement during the field test with conventional and semi-active suspension system.

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Design and Control of Robot Arm for Inspection and Rescue Operations (재난 탐사 및 구조를 위한 로봇팔 설계 및 제어)

  • Kang, Jin-Il;Choi, Hyeung-Sik;Jun, Bong-Huan;Ji, Dae-Hyeong;Oh, Ji-Yoon;Kim, Joon-Young
    • Journal of Institute of Control, Robotics and Systems
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    • v.22 no.11
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    • pp.888-894
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    • 2016
  • This paper presents the kinematic and dynamic analysis of the robot arm for inspection and rescue operations. The inspection robot arm has Pitch-Pitch-Pitch-Yaw motion for an optimal and stable view of the camera installed at the end of the manipulator. The rescue operation robot arm has Yaw-Pitch-Pitch-Roll motion to handle heavy tools. Additionally, both robot arms are waterproof, as they use the triple-layer O-ring. Furthermore, the dynamic equation including the damping force due to the mechanical seal for waterproofness was derived by using the Newton-Euler method. A control system using the ARM processor was developed and introduced in this paper, and its performance was verified through experiments.

A Study on the Automotive Suspension System for Energy Efficiency (에너지 절감형 자동차용 현가장치에 관한 연구)

  • 소상균
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.3
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    • pp.100-107
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    • 2001
  • The main goals of the automotive suspension systems are to isolate roadway unevenness from the tire and to improve vehicle stability. To overcome the performance limitation of the passive systems the active systems which completely replace the passive spring and damper elements with a force generating actuator has been studied. However, application of the system has been limited because it has required a significant amount of power. Recently, alternative systems which retain passive elements but include active elements have been developed to reduce the power required. Those systems are mostly focused on the control system which compresses the spring-damper directly. In this study, a new type of power efficient control system which makes the spring-damper unit slide in side way is studied. After constructing the control system including dynamic modeling and motion control, two types of alternative control systems are compared in view of power consumption and dynamic attitudes such as roll responses as well as heave responses. Also, a half car bond graph model is developed to show clearly the significant differences in performances between two control systems.

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Sensorless Automatic Gauge Control for a Reversing Rolling Mill (가역식 압연기의 센서없는 두께제어)

  • Kim, Eung-Seok;Kim, Kwang-Bae;Choy, Ick;Oh, Sang-Rok;Cho, Young-Jo;Lee, Jun-Soo;Lim, Mee-Seub;Park, Jung-Min;Ahn, Hyun-Sik;Kang, Il-Kwon
    • Proceedings of the KIEE Conference
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    • 1993.07a
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    • pp.442-444
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    • 1993
  • The design problem of the AGC (Automatic Gauge Control) without a gauge-meter and a load-cell for a reversing rolling mill will be considered in this paper. The proposed controller in this paper is designed using only the linearly approximated relationships between a roll gab, a metal thickness and a pressing force. The data transfer delaying can be released by using these relationships. To show the validity of the proposed control method, the results of the computer simulation and the mathematical analysis will be presented in this paper.

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Upper Bound Analysis of Plane Strain Hot Strip Rolling Process (상계해석법을 이용한 평면변형 열간 판압연공정해석)

  • Moon, Young-Hoon;Chun, Myeong-Sik;Yi, Joon-Jeong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.8
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    • pp.2468-2479
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    • 1996
  • An upper bound solution is obtained to perform the process analysis of hot strip rolling process. The material flows within the roll bite at various geometries and frictional conditions are obtained from finite element analysis and the typical flow pattern which is necessary to determine the kinematically admissible velocity field is assumed. From the kinematically admissible velocity field, the upper bound energy is calculated and the rolling load, angle of neutral point and forward slip ratio at various operational conditions are obtained from upper bound energy. The process analysis of above mentioned parameters at various operational conditions have provided valuable information which is hard to obtain during rolling operation and the predicted ranges of quantitive values from these analyses lie whthin the bound of actual operational data.

Excellent Seam Weldable Nano-Composite Coated Zn-Ni Plating Steels for Automotive Fuel Tank

  • Jo, Du-Hwan;Yun, Sang-Man;Park, Kee-Cheol;Kim, Myung-Soo;Kim, Jong-Sang
    • Corrosion Science and Technology
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    • v.18 no.1
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    • pp.16-23
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    • 2019
  • Steels for automotive fuel tank require unique properties such as corrosion resistance for fuel, welding for joining, forming for press, and painting for exterior. Recently, automakers have been requiring excellent seam weldable steels to enhance manufacturing productivity of fuel tank. Thus, POSCO developed a new type of functional steels coated with nano-composite thin layer on Zn-Ni plating steels. The nano-composite coating solution was prepared by mechanical fine dispersion of solutions consisting of polymeric resin and nano-composite materials in aqueous media. The composite solution was coated on the plating steel surface by using roll coater and cured through induction furnace. These new developed plating steels were evaluated for quality performances such as seam and spot weldability, press formability, and corrosion resistance. These new functional steels coated with nano-composite layer exhibited excellent seam weldability and press formability. Detailed discussion of coating solution and experimental results suggest that nano-sized composite dispersion as coating layer plays a key role in enhancing the quality performance.

Analysis for the Driving Dynamic Characteristics of Large Scale Semi-Trailer Equipped with Swivel Axle and Hydropneumatic Suspension Unit (회전 차축 및 유기압 현가장치를 장착한 대용량 세미 트레일러의 주행 동특성 해석)

  • Ha, Taewan;Park, Jungsoo
    • Journal of the Korea Institute of Military Science and Technology
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    • v.25 no.2
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    • pp.196-209
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    • 2022
  • Driving dynamic characteristics of semi-trailer loaded with precise equipments are very important to protect them from vibration, impact or other disturbances. In this paper, in order to identify the driving dynamic characteristics of the large scale semi-trailer equipped with swivel axle and hydropneumatic suspension unit, Dynamics Modeling & Simulation(M&S) were performed using general Dynamics Analysis Program(RecurDyn V9R2). The semi-trailer was modeled as two types - one is Multi Rigid Body Dynamics(MRBD) model, and the other Rigid-Flexible Body Dynamics(RFlex) one. The natural vibration mode and frequencies of semi-trailer body, acceleration of dummy-weight, pitch, roll and yaw of dummy-weight, swivel axle and hydropneumatic suspension cylinder support structure, and acting force of hydropneumatic suspensions etc. were obtained from the M&S. Additionally frequency analysis were performed using the data of behavior obtained from above M&S. Generally the quantitative results of RFlex are larger than them of MRBD in view of magnitude of the comparable parametric values.